Everything You Need to Know About Pipe Laser Cutter | Oree Laser
A tube laser cutting machine is a specialized piece of equipment designed specifically for cutting tubes with precision and accuracy. It is commonly used in various industries, including construction, manufacturing, and kitchenware production. Here is a comprehensive overview of pipe laser cutter and its functionalities:
It is a type of laser cutting machine that is specifically designed to handle the unique properties and requirements of tubes.
Here is a breakdown of what a Pipe Laser Cutter machine is and how it works:
1. Chuck support: Pipe laser cutter is engineered with specialized chuck that securely holds and rotates the tube or pipe during the cutting process. This rotational capability grants 360 degree access to the tube, enabling the laser beam to effortlessly cut intricate shapes and patterns.
2. Precision and Accuracy in Tube Cutting: Offering exceptional precision and accuracy during the cutting process. Pipe Laser Cutter are capable of producing clean and precise cuts, ensuring a superior-quality finish. This level of precision is particularly critical in industries where precise measurements are paramount, such as automotive, aerospace, and architectural applications.
3. Versatile Tube Cutting Machinery: Tube laser cutting machines are designed to handle a diverse range of tube shapes and sizes, encompassing round, square, rectangular, and oval tubes. Additionally, they possess the ability to cut through various materials, such as stainless steel, carbon steel, aluminum, copper, and brass. This remarkable versatility renders them suitable for a wide array of industries and applications.
4. Efficient and Swift Tube Cutting: Compared with traditional cutting methods, pipe Laser cutter can cut pipes significantly faster, leading to increased productivity and reduced production time. This advantage is particularly advantageous in high-volume production environments.
5. Advanced Capabilities for Complex Cuts: Pipe Laser Cutter possess advanced capabilities that allow for the execution of complex cuts. These machines can perform bevel cuts, and intricate shapes.
According to the classification of the number of chucks, the pipe laser cutting machine can be divided into single chuck, double chuck, three chuck and four chuck. According to the loading and unloading system, it can be divided into manual loading, semi-automatic loading and fully automatic loading.
There are several types of pipe laser cutter available at Oree Laser, each with its own specific features and capabilities. Here are some common types:
OR-TZ Ultra-heavy four-chuck tube laser cutting machine:
Smarter four-chuck design, greater clamping strength
Ultra-long pipe cutting
Achieve a maximum 45° bevel cutting
Integral profile welding bed
OR-TE Side-mounted heavy-duty laser tube cutting machine:
Fully automatic pneumatic chuck that provides stable and efficient operation.
The automatic centering and quick clamping capabilities ensure high-speed cutting.
Incorporates a zero tail material cutting process, allowing for infinitely zero tail material cutting of heavy pipes and improving material utilization rates.
Pipe Laser Cutter machine's integral profile welded bed enhances rigidity and stability, while the automatic loading system enables safe, convenient, and efficient feeding of multiple tubes.
OR-TL: Economical pipe laser cutting machine:
Wide range of pipe cutting
Classic design, compact and practical
Pneumatic precision chuck
OR-TA: High precision tube laser cutter:
Pneumatic correction and centering device
Integrated Machine Bed
Efficient Auto-lubrication system
There are several advantages of laser tube cutting machine:
1. Precision: Laser tube cutting machine offer high precision cutting. This ensures that the final product has clean and precise cuts, reducing the need for additional finishing processes.
2. Versatility: Pipe Laser Cutter can cut metal tubes, pipes, profiles, and beams, among other materials. They can handle a wide range of shapes and sizes, making them suitable for various applications across different industries.
3. Efficiency: With the fast cutting speeds, tube laser cutting machine enable speedy and efficient production.
4. Flexibility: Professional control software can handle more complex graphics, Laser tube cutting machine can make straight as well as curved cuts, enabling the production of intricate and complex shapes. This flexibility allows for customization and the ability to meet specific design requirements.
5. Automation: Many tube laser cutting machine are equipped with advanced automation features: including automatic loading and unloading systems. This reduces the need for manual intervention, increasing production, and ensuring constant quality.
6. Clean and precise cuts: Laser pipe cutting machine offers clean and precise cuts with no burrs or rough edges. This removes the need for additional post-processing operations, saving time and costs.
1. Material Loading: The fiber laser pipe cutting machine is equipped with an automatic loading system or a manual loading mechanism to position the tube for cutting. The material is securely held in place to ensure stability during the cutting process.
2. Laser Beam Generation: Pipe laser cutter machine generates a high-intensity laser beam using a fiber laser source. The laser beam is channeled through a series of optical components to deliver it to the cutting head.
3. Beam Focus: The laser beam is focused onto the surface of the material using a focusing lens, allowing for precise and efficient cutting.
4. Cutting Process: The focused laser beam is directed onto the surface of the tube, creating a localized heating effect. The intense heat melts or vaporizes the material along the cutting path.
5. Unloading: Once the cutting process is complete, the fiber laser pipe cutting machine may have an automatic unloading system or a manual unloading mechanism to remove the finished parts from the machine.
1. Automotive Industry: laser tube cutting machines are used for cutting tubes used in exhaust systems, chassis components, and other automotive parts.
2. Aerospace Industry: High precision and accuracy are critical in this industry, as the aerospace industry requires components that can withstand extreme stress over long periods of time. So, These machines are used in the aerospace industry to cut tubes for airplane frames, engine components, landing gear, and other aerospace structures.
3. Furniture Industry: As people's requirements for furniture become more and more sophisticated, graphics and quality requirements are gradually increasing. cnc tube laser cutting machine are used to cut tubes for furniture frames, including chairs, tables, shelves, and other decorative elements.
4. Construction Industry: These cnc tube laser cutting machine are utilized for cutting tubes used in architectural structures, such as handrails, staircases, balconies, and structural supports.
5. Industrial Machinery: These machines find applications in cutting tubes used in the manufacturing of machinery, equipment, and tools across various industries.
6. Medical Industry: laser pipe cutting machine are used to cut tubes for medical equipment, such as surgical instruments, implants, and medical device components.
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7. Electronics Industry: These machines find applications in cutting tubes for electronic enclosures, heat sinks, and other electronic components.
8. Agricultural Equipment: CNC laser tube cutting machine are used to cut tubes for agricultural machinery, including irrigation systems, farming equipment, and crop processing machinery.
The cost of a laser pipe cutting machine can vary greatly depending on various factors, including the power of the machine, the specific materials it can cut, the model, specifications, and additional features. Additional features such as bevel cutting heads and automatic feeding devices can also increase the cost of the machine.
It is recommended to research and compare different models, consider your specific requirements, and reach out to us for detailed pricing information. We can provide you with accurate quotes based on your specific needs and specifications.
When choosing a suitable metal pipe laser cutting machine, there are several factors to consider:
1. Cutting Material: Determine the type of metal tube you will be working with and make sure that the metal pipe laser cutting machine is capable of cutting those specific materials. When it comes to cutting different types and thicknesses of metal, different equipment may have varying capabilities.
2. Cutting Precision and Quality: Evaluate the cutting precision and quality of the machine. Look for features such as high cutting speed, accuracy, and smoothness of the cut. This will ensure that your finished items meet the requirements.
3. After-Sales Service: Consider the availability and quality of after-sales service provided by the brand. This includes technical support, maintenance, and the availability of spare parts. A reliable after-sales service ensures that your metal pipe laser cutting machine operates smoothly and any issues can be resolved promptly.
Oree Laser has a dedicated customer service team of over 200 members who provide fast response and 24-hour technical support in 12 different languages, both online and offline. We take pride in offering a comprehensive and dedicated after-sales service team and process to ensure that our customers receive the highest level of support and satisfaction. Our team of highly trained professionals is committed to addressing any concerns or issues that may arise after the purchase of our products. From troubleshooting technical problems to providing timely repairs and replacements, our after-sales service team is always ready to assist our valued customers. We have established a streamlined process that ensures efficient communication, quick response times, and effective resolution of any customer inquiries or requests.
For the laser tube cutting machine, Oree Laser offers the following options: TE Side-mounted heavy-duty laser cutting machine for tube , OR-TM Small tube laser cutting machines, OR-TL economical pipe laser cutting machine, OR-TZ ultra-heavy four-chuck laser pipe cutting machine, OR-TH side-mounted high-efficiency laser cutting machine for tube, and OR-TG pipe laser cutter machine, etc.
Tube cutting spans production over numerous industries from automotive to medical. Achieving quality production and speed with a tube laser cutting machine.
The introduction of lasers to the manufacturing industry have made complex cuts easier. Make sure your manufacturer is utilizing an Automatic Load Tube Laser Cutting Machine–T-A Series.
Figure out if these variables are convincing enough to start production with a tube laser cutting machine.
Don’t sacrifice weight for strength. A T-A Series machine can make strong visually appealing products. Some features include allowing tube profiles to be bent to simply the assembly process.
By simplifying assembly or welding, tube laser cutting machines can reduce production costs by up to 30%.
Lasers allow operators to make cuts and edges in one smooth step without the need to continuously handling parts. Saws and drills require lots of material handling in contrast to lasers.
Reducing costs is a great incentive for any company.
Standard sizes for tubes range anywhere from 20 to 40 feet and sometimes longer. The capacity of a tube laser cutting machine will be measured by the maximum weight per foot.
Some manufacturers will order custom tubes to ensure there is the least amount of excess during production. Avoid scrap by having tubes designed specifically for the materials you are using.
Average sized tubes are generally 24 ft. long for 6-inch diameters or 30 ft. long for 10-inch diameters. The T-A Series can do bigger sizes.
The T-A Series tube laser cutter is able to load bundles of pipes on the feeding device to be sorted, loaded, and connected. You only want one pipe at a time being loaded for the delivery arm and pipe cutter.
You can switch tube sizes with an automatic switch controlled by an operator. This keeps you from having to constantly stop production for new tube sizes. There are some jobs that require manual stops to complete the task.
The unloading process is completely automatic to reduce processing and feeding times. It will automatically sort scrap to save you time and labor.
Most products are made by welded tubes during manufacturing. As opposed to seamless tubes, welded tubes can cause problems during production and possible assembly.
Most laser cutting machines have software to help detect exterior seams, but sometimes the software can miss interior seams due to the finish on the material.
The best machines will use a sensing system equipped with two cameras and light sources to look inside and outside the tube.
If a seam is detected by the software, the machine will rotate the tube to mitigate any potential problems.
Most shapes and designs can be cut with tube laser machines, but any irregular profiles might be difficult to load properly. An additional camera and light can detect if a tube will need the chuck to be adjusted.
You shouldn’t have to worry if your production will be hindered by asymmetrical profiles.
The Automatic Load Tube Laser Cutting Machine–T-A Series is an intelligent piece of heavy machinery. Check out some of these smart features:
Other intelligent functions include a low-pressure alarm for auxiliary gas. Real-time stats give the warning for replacement.
Some of the safety features have revolutionized the manufacturing industry. Collisions are greatly reduced by having the laser head spaced from the material. The machine will stop cutting if a collision with the plate happens.
The T-A Series also has intelligent travel protection. It will monitor the operation range of the crossbeam and parts. Operators will be safe with extra protection.
Using the laser is high precision and ensures quality cuts. Other methods like punching or wire cutting may have low production speed or unable to make some cuts or perforations.
Since cost is important, mechanical cutting is more expensive to buy and run.
More intricate punch die sets can cost even more. Lasers provide flexibility and ease at a cheaper cost to the manufacturer and client.
Operators with backgrounds in plasma or mechanical cutting should have no problem translating their skills to the T-A Series cutter.
Since , fiber lasers have steadily grown in production and acquisition. Traditional CO2 lasers are still a popular choice, but technology has allowed the fiber lasers to catch up in its ability to cut thick materials.
The gas laser struggles to cut through certain metals like brass and copper. Fiber lasers can easily cut through these metals and other reflective materials.
Some cuts and materials still require a CO2 laser, and operators may only be trained to work with the traditional machine.
Optical fibers allow the working position in fiber lasers to be flexible and light-weight. The need for maintenance is reduced and the efficiency is higher.
More savings take place because fiber lasers do not require expensive reflection lenses. Fiber laser cuts quicker and more consistently.
A place for CO2 lasers currently exists in the industry. Technological advancements allow the fiber laser to quickly close the gap. Consider the strengths and weaknesses of each with respect to the job you need.
It’s no secret a tube laser cutting machine holds features that make production and assembly easier and more affordable.
Would your products and process benefit from using a manufacturer that employed the Automatic Load Tube Laser Cutting Machine–T-A Series?
If you answered “yes”, contact us today so we can get your business on the right track.