There are many other things to consider when choosing the right drill bit for hardened steel. This post will cover what you need to know about drilling hardened steel and provide you with some suggestions on the best drill bits that will work well for your needs.
If you are short on time, the best drill bits for hardened steel are carbide-tipped bits. They are the most suitable drill bits for hardened steel due to their robust and heat-resistant properties. However, there are other options such as titanium and cobalt.
If you've worked with hardened steel before, you'll know that a regular drill bit won't cut through. Your best bet is to use the carbide bits because they are the hardest drill bits available.
Carbide drill bits are used for drilling broken bolts, safes, studs, bearing races, taps, and knives made from hardened steel. They are designed to allow the quick dissipation of heat and prevent chipping.
When drilling through hardened steel, you must ensure that your drill bit is made from tougher materials. Carbide bits are the strongest drill bits material and can cut through hardened steel. But if they are not available, titanium and cobalt drill bits can also be used. However, drilling with either of these bits will take longer than drilling with a carbide drill bit.
Carbide drill bits are the toughest drill bits available and best for drilling hardened steel. Carbide is a compound made from tungsten and carbon. Carbide drill bits are typically composed of steel that has a carbide tip.
However, it would be best to exercise caution when using carbide-tipped drills since they can be brittle despite being the hardest. Because of their great strength, they are extensively employed in industrial applications. They can cut through concrete, masonry, tile, and hardened steel.
Cobalt drill bits are not made of pure cobalt. Instead, they are made of steel combined with a small proportion of cobalt, often between 5 and 7 percent, and the remaining part steel.
Titanium drill bits are high-speed steel bits with a titanium nitride covering. Titanium-coated drill bits provide many advantages over ordinary steel bits, including the ability to endure greater temperatures, increased wear resistance, and higher durability.
Titanium nitride (TiN) is a very strong ceramic substance that protects the steel bit and allows it to last longer, especially when drilling hardened steel.
Titanium drill bits are high-speed steel bits with a titanium nitride (TiN) coating, whereas cobalt drill bits do not have a coating; the entire bit is constructed of alloy steel that contains 5 to 8% cobalt.
Therefore, cobalt drill bits have a longer life and are more heat resistant than titanium drill bits. Which means cobalt drill bits are typically better since they are much more durable than titanium-coated bits and can drill holes through the hardest metals.
When comparing the carbide, both cobalt and titanium drill bits are better than regular steel drill bits due to their added components, as well as their resistance to heat and wear. However, in terms of hardness and longevity, the carbide drill bit is better than both of them.
Cobalt has a high melting point of °C, making it ideal for high heat drilling applications like hardened steel. The most common are M35, a 5% alloy, and M42, a 7% alloy.
Carbide drill bits are typically harder than cobalt drill bits, although both are suitable for drilling stainless steel and other hard metals. However, Carbide drill bits retain their sharpness for a longer period than cobalt drill bits. They can also be utilized at a faster cutting rate and withstand higher temperatures than cobalt drill bits.
The drill speed is critical for drilling hardened steel. Drilling at high speeds causes high temperatures, which will damage your drill bit. Therefore, drilling hardened steel should be done at a low RPM and feed rate. Feed rates are typically at least 50% lower than for lesser hardness steel. Speeds generally are 30% of that of a non-hardened material.
For better protection, use safety glasses that wrap around the sides of your face. Eye protection is required to ensure that a tiny metal fragment does not cause significant eye injury.
Measure and mark the hole, then use a center punch and hammer to make a slight indentation. Drill bits tend to wander when they first start drilling. Therefore the dimple helps the drill bit become more steady. The dimple also serves as a reference for where to drill your hole.
Make sure the piece of metal is in a flat and secure area. Holding the metal with one hand while running the drill with the other is not a good idea. It is better to secure the metal with a clamp.
Lubricant should be applied to both the drill bit and the drilling surface. To reduce the temperature, repeat this step between drillings.
Drill through-hardened steel metal at the recommended speed using a drill bit, preferably carbide bits. Larger drill bits require even slower speeds.
High Tensile Steel
Surface Feet per Minute (SFM)
Rockwell C 40 to 45
20 - 30
Rockwell C 40 to 45
30 - 40
Rockwell C 45 to 50
25 - 35
Rockwell C 50 to 55
15 - 25
Rockwell C 56 and higher
7 - 15
RPM =SFM x 3.82Drill Diameter
Link to GSR
Rockwell hardness testing is a standard method for determining the hardness of metals and polymers. Rockwell hardness is measured with a device known as a Rockwell hardness tester. The tougher the steel is, the higher the number on the RC scale. The higher the RC number, the slower the drill speed should be.
In computing for the RPM, for example 1"-diameter tool must run at 30 sfm. Based on the equation above, at 30 sfm: (30 × 3.82) ÷ 1 = 114.6, this means you have to use 115 RPM to drill a 1 inch Rockwell C 40 to 45 steel.
Where is hardened Steel used?
Hardened steel types include ATS34, CPM440V, Z60CDV14, Sandvic, and 12C27. Carbon steel must go through a succession of heat treatments, quenching, and reheating to become hardened steel.
Hardened steel is used in energy, transportation, general mechanical engineering components, and many other applications. Axles, arbors, driving pinions, camshafts, and Cardan joints are examples of hardened steel components.
Published April 25,
A drill is one of the best additions to the home toolbox and is essential in just about any project, whether it's a quick decor change, major room upgrade or building addition. However, a good drill is useless without correct types of drill bits for the job.
This guide highlights drill bit types so you can choose the right single bit or drill bit set
to get your project off the ground.
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Drill Bit Construction
Twist Drill Bit
Brad and Pilot Point Bit
Auger Drill Bit
Spade Drill Bit
Drill bits make holes in a variety of different common materials. These include different types of wood, metal, plastic, ceramic tile, porcelain and concrete. Different types of drill bits made for steel, aluminum, copper, cast iron, sheet metal, fiberglass, brick, vinyl flooring and more are also available.
Sized for their diameter, types of drill bits are constructed in a range of styles to help with specific tasks. You can find a drill bit set that includes many of the standard bits needed for home repair.
When it comes to drills, there are two easily identifiable parts you need to know about – the shank and the chuck. The following information explains how drills and drill bits work:
The shank is the end of the drill bit that fits into the drill and is secured by the chuck. A round shank centers a bit in the chuck more accurately. The flat surfaces on a hex shank allow the chuck to grip the drill bit securely.
Quarter-inch hex shank bits are used on 1/4-inch impact drivers and can be quickly changed. SDS (slotted drive system) shanks are used for concrete drills and demolition bits and work specifically with SDS-Plus and SDS-Max rotary hammer drills.
The chuck is the part of the drill that attaches the drill bit. Most power drills for home use have a 3/8-inch or 1/2-inch chuck. Larger chucks come in 5/8-inch and 3/4-inch sizes, but are usually fitted on heavy-duty and industrial power drills and drill presses.
Twist drill bits, also called fluted bits, are used on light metal, wood, plastic, metal, ceramic and masonry. This type of drill bit is works well for holes up to one inch in diameter and are useful for home repairs, maintenance and building projects with metal, wood or ceramics. This is the most common types of drill bits for home use.
Auger drill bits can be used on wood and are ideal for large woodworking and building projects. Their screw-tip helps draw the drill and requires less pressure to perform.
Forstner drill bits can be used on wood and are useful for woodworking. This type of bit creates a clean hole with a flat base. It also works better in a drill press than a handheld drill.
Among the various
wood drill bits,
glass drill bits
and
concrete drill bits, there are other options and accessories for more specialized tasks:
Drill bits are classified by the materials they are manufactured from and the coatings applied to them.
Always follow the manufacturer's use and safety recommendations for drill bits and accessories. Make sure the drill bit is compatible with the specific drill you are using, even if they are the same brand*.*
Drill bits come in a range of drive styles, and different options can be useful depending on the work you're doing. Here are a few common types to know:
Proper drill bit maintenance is not much different from maintenance for most tools, and it helps prolong the life of your drill bits and keeps them ready for the next job. Caring for your drill bits can also be a matter of safety; dull or damaged drill bits can create problems both in the work and for the worker.
Drill bits are cutting tools. If you do a lot of home projects or heavy-duty construction work, periodically sharpening your drill bits will be necessary. Dull drill bits can increase time and effort needed to complete work and possibly damage the materials you're working on, and may even cause injury. A sharpening tool can be a good investment to keep your drill bits in top shape. More experienced DIYers can accomplish the task with a good set of grinding tools.
Most drill bit sets are sold in a case with space to hold each bit in place. This keeps the drill bits from being nicked or scratched and also provides excellent organization. Each spot is marked for the bit's size and type, making it easy to quickly find the right bit for the project you are completing. If your set didn't come with a case or you've been buying individual drill bits, add a storage box with dividers to your tool set. Don't store more than two bits together and use a permanent marker to mark each space with the size and type of drill bit stored there.
Following are tips for proper drill and drill bit maintenance:
For most home projects, twist or brad point styles are usually the most useful drill bit types. You can always add other sizes and specialty drill bits as you need them as well. Choosing the correct drill bit size may seem like a challenge at first, but it gets easier the more you use your drill.
Need help finding the right drill bit for your project? Find products fast using The Home Depot Mobile App. Snap a picture of an item you like and we'll show you similar products.
If you want to learn more, please visit our website drill bits for hard steel.