Are you looking for a flexible packaging option that is both efficient and cost-effective?
You can find more information on our web, so please take a look.
If so, you should consider roll stock packaging.
This article will discuss the benefits of roll stock packaging and how to choose the right option for your business.
We will also provide tips for using rollstock film packaging and answer some common questions about this type of packaging.
Roll stock packaging is a type of flexible packaging solution that uses laminated film to create bags, pouches, or wrappers. The flexible packaging films can be made from various materials, including plastic, paper, or foil. And the rollstock film is wrapped around a kraft paperboard core in most cases.
Form-fill-seal machinery (FFS) is typically used in conjunction with it.
This allows for the creation of sealed bags that are of a specific shape.
Various types of seals can be used to create an air-tight or tamper-proof seal.
The finished bags can protect contents from moisture, oxygen, light, and other environmental factors.
As we mentioned before, roll stock packaging is very versatile and cost-effective.
And it can be used to package a wide range of products, some of which include food products such as chips, candy, snacks, etc., which provide a barrier against moisture and oxygen.
It can also be used for non-food items, such as cosmetics or small electronics.
Roll stock packaging is an efficient way to package large quantities of products quickly.
It can also be customized to meet the specific needs of the product being packaged.
Additionally, roll stock packaging is typically less expensive than other types of packaging, such as boxboard or glass.
As a result, it is an increasingly popular choice in the flexible packaging market for both businesses and consumers.
There are a number of different bag styles that can be completed with roll stock.
Each type of bag has its own unique benefits and can be better suited for certain types of products.
As you can see, there are many different types of bag styles that can be completed with roll stock packaging.
By understanding the benefits of each type of bag, you can choose the best option for your product.
Roll stock packaging is an efficient and versatile option that can be customized to meet the needs of your product specification. Especially in the food packaging industry.
If you are looking for an option that will save you time and money, then roll stock packaging is the perfect choice for you.
There are many benefits of roll stock packaging, which is why it is such a popular choice for businesses. Some of the benefits include:
While there are some benefits to roll stock packaging, there are also some shortcomings associated with it.
Despite these limitations, roll-stock packaging remains a popular option for many businesses because of its affordability and convenience.
When considering whether or not roll stock packaging is right for your product, be sure to weigh the pros and cons carefully to ensure that this type of packaging will meet your needs.
If you have any further questions about flexible product packaging solutions, feel free to contact us and we would be happy to chat with you about this topic further.
A rollstock packaging machine performs a number of steps to turn a continuous roll of flexible packaging films into custom-shaped and -sized bags. Process overview:
Once the packages are separated, they are either automatically discharged from the machine or manually removed, ready for further processing, such as labeling, coding, or packing into cartons.
When it comes to rollstock packaging, there are a few things you need to take into consideration in order to choose the right one for your needs.
Such as the size and shape of your product, the intended use of the packaging, and the amount of protection you need.
With so many options available, it can be difficult to know where to start.
Here are a few tips to help you choose the right roll stock packaging for your product.
By considering these factors, you can narrow down your choices and choose the best Roll stock packaging for your product.
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Packaging experts around the globe are in agreement: the flexible packaging market is booming. It’s easy to see why: flexible packaging is cost-effective, simple to bring to market and highly customizable.
There’s a solution for just about every business type and whether you’re working within a strict budget or looking for something that pops on the shelf, a variety of choices are out there. The flexible packaging revolution is here to stay.
Look around your local supermarket, Target or Walmart and you’ll see the evidence. Flexible packaging accounts for 19% of the overall packaging market and is expected to grow at a rate of 3.9% CAGR by , according to the Flexible Packaging Marketing Assessment by PMMI, The Association for Packaging and Processing Technologies.
Demand is driven by the packaging’s flexibility, ease of use, and how lightweight it is, as well as the rising popularity of ready-to-eat foods. Flexible packaging lasts longer on the shelf and it looks good, too, thanks to the ability for brands to customize just about every inch, providing a specific look and feel that customers love thanks to expressive color and design.
Within this growing segment, the two most common types of flexible packaging are rollstock and pouch packaging (such as stand up pouches and lay flat pouches).
Rollstock packaging is highly versatile and can accommodate a wide variety of products, ranging from granola bars and packaged snacks to single-serve sample packs or stick packs. It is particularly suitable for brands seeking to create pillow pouches, packets, sachets, and lay-flat pouches using their own pouch-making equipment.
Rollstock packaging is a cost-effective solution that yields tangible results for every dollar spent. Not only does it possess an appealing aesthetic, but it also offers heat and high abrasion resistance, along with customizable barrier protection. The combination of cost-effectiveness and visual appeal makes rollstock packaging a favorite among brands and consumers alike.
It’s important to note that rollstock packaging requires the use of Form, Fill, Seal (FFS) machinery. Whether you choose to purchase your own equipment or collaborate with a co-packer, FFS machines are essential for forming the package, filling it with product, and sealing the bag or pouch.
Running rollstock on an FFS machine is ideal for projects that demand high speeds, high output, and long production runs. If you are partnering with a co-packer or co-manufacturer for your packaging needs, rollstock packaging is a viable and efficient option.
Rollstock is printed and laminated film on a roll that is then used with Form, Fill, Seal (FFS) machinery that forms the package, fills it with product, and seals the bag or pouch closed.
Preformed pouches, on the other hand, are just that; pouches you purchase already formed, and are ready for filling and sealing by machine, or by hand.
If you’re trying to decide whether rollstock or a pouch is best for your brand, continue reading. We’ve created a comprehensive list of why rollstock packaging is a great option for businesses of every size.
Ideal for a wide variety of products — everything from granola bars to packaged snacks to single-serve sample packs or stick packs — rollstock packaging is best suited for brands looking to create pillow pouches, packets, sachets and lay flat pouches using their own pouch-making equipment.
At ePac, we’ve seen a cadre of brands use this kind of packaging for everything from energy drinks to cookies. Rollstock packaging is a cost-effective way for brands to see real results for every dollar spent.People love rollstock packaging because it not only looks great, but offers heat and high abrasion resistance, along with customizable barrier protection.
JUST AN FYI: As you consider which packaging style to use, know that with rollstock you’ll need access to FFS machinery, whether you purchase your own equipment or work with a co-packer.
In general, for projects requiring high speeds, high output, and long runs, running rollstock on an FFS machine is best, and can produce more packages per minute than filling preformed pouches. If you’re partnering with a co-packer or co-manufacturer for your packaging, rollstock is a great option.
Ideal for a wide range of products and markets including solids, powders, and liquids, stand up pouches and lay flat pouches offer consumer convenience, are environmentally friendly, and work to extend the shelf life of many products. Pouches are best suited for brands looking to package products on their own, or with the help of a co-packer.
Preformed pouches, including stand-up pouches and lay-flat pouches, offer a range of advantages that make them a popular choice in the flexible packaging landscape. Consider the following benefits:
One of the key advantages of preformed pouches is their convenience. These pouches are fully-formed and ready for filling and sealing, eliminating the need for Form, Fill, Seal (FFS) machinery.
They’re manufactured by flexible packaging manufacturers like ePac, making them an excellent option for brands that lack access to FFS equipment or prefer not to invest in it. With preformed pouches, you can streamline your packaging process, focus on efficient filling and sealing, and save valuable time and resources.
Preformed pouches offer inherent flexibility, making them well-suited for projects with shorter runs. They allow for easier changeovers, particularly when multiple pouch sizes, shapes, or styles are required.
If you anticipate the need to switch between different pouch configurations throughout the day, using preformed pouches on an automatic pouch packing machine is the way to go. The flexibility of preformed pouches enables agile packaging operations and swift adaptation to evolving market demands.
Pouches provide ample opportunities for customization, allowing your brand to make a strong visual statement. Whether it’s a stand-up pouch, lay-flat pouch, child-resistant pouch, or stick pack, you can choose the size, film material, features, and structure that align with your product and brand identity.
Pouches serve as a canvas for creative design, enabling you to captivate customers and differentiate your products on the crowded shelves. The ability to customize pouches contributes to enhanced brand appeal and market presence.
Many brands choose this form of packaging because pouches are generally more suited to projects with shorter runs since they offer more flexibility and easier changeovers. This means if you will be making many different pouch sizes, shapes, or styles and need to change over several times in the same day, using preformed pouches on an automatic pouch packing machine is the way to go.
Just like in the name, this is one of the examples of why flexible packaging is just that – flexible. Between budgets and time constraints, there are a lot of factors that go into what a packaging run will look like, in the number of packages printed, but also changeover.
Looking at the two packaging options, you’ll really need to consider the product you’ll be packaging. Will your product perform better packaged in something like a sleeve, a bag, a stand up pouch, or a lay flat pouch?
For example, many candy items, baked goods, protein bars, and many other small, single-serve packaged snacks perform with better results when using rollstock. But many premium snacks, pet foods, and even dairy perform well in preformed pouches.
Consider granola bars, for a tangible example. Granola bars are generally flow-wrapped on an FFS machine. But for other granola products like loose granola, or granola bites, stand up pouches are oftentimes better suited. It really comes down to the product and what suits the needs of what you’re selling, and how to get customers excited, even in small ways. That’s why the conversation of rollstock packaging or preformed pouches is a meaningful one.
As you make your decision of choosing rollstock or preformed pouches, know that there is no one right answer for everybody. Consider the product you’re packaging, the look you’re going for, the equipment you have access to, and the equipment investment you want to make. And then, be sure to work with the best packaging partner that can cater to your needs and help you get to market fast. (If you have any questions about rollstock packaging or preformed pouches, we’re here to help. Our sales team has seen it all.)
At ePac we can help you determine the best film and package style for your specific project. There are many packaging variations out there and standing out is critical to see your brand make a splash in the marketplace. With rollstock, we work with you to determine the right material, specs, and features, then provide the printed + laminated film for you to form your own flexible retail packaging with your FFS or copacker. And when buying flexible pouch packaging, we will work with you to determine which size, film, features, and structure is necessary to create a high-quality custom pouch shipped to your door, ready for filling. Whether it’s a stand up, lay flat, child resistant pouch, or stick pack, we have you covered. Because of our years of experience, we can help guide you through the process of finding the right solution – like rollstock packaging for your company.
We’ve got the expertise, experience, and quality products for all your packaging needs. Call us today to learn more, or click here to get a free quote.
We’ve worked with businesses of every shape and size and would love to collaborate on taking your brand to the next level whether it’s a lay flat pouch or through rollstock packaging. There’s an option for every brand out there.
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