Before you decide to launch MAP modified atmosphere packaging for your food business, you’ve got a lot of measures to consider to avoid unexpected glitches.
Here we prepare a “self-checklist” of ten questions for you, which is very useful to find if you are ready for modified atmosphere packaging project.
When you are ready to use modified atmosphere packaging, there are many things that need to be considered in advance. Shandong Kangbeite Food Packaging Machinery Co., Ltd. will do the following for you:
(1) Mixed air: Can be mixed with gas mixer or directly with premixed gas stored in cylinders.
(2) Packaging material: The barrier properties of packaging materials need to be matched with product characteristics and expected shelf life (except for modified atmosphere packaging of fruits and vegetables, other products are recommended to use high barrier materials). And the reliability of packaging materials should be verified by moisture permeability and oxygen permeability test.
(3) Modified Atmosphere Packaging Machine matches with production demand and packaging specification
(4) Quality Control Equipment for Packaged Products
– Test how the types and proportions of mixed gases effect shelf life of your products
– Carry out packaging functional testing to find the packaging material that fits your products and storage environment.
– Establishment of quality control standards, control level of residual oxygen content, packaging sealing performance and testing frequency of packaging products, etc.
– Gas supplier
– Quality Control Equipment Supplier
– Packaging Material Supplier
– Supplier of Modified Atmosphere Packaging Machine
Shandong Kangbeite Food Packaging Machinery Co., Ltd. summarizes the necessary knowledge points for correct modified atmosphere packaging for you:
– Interaction between products and gases: For example, the solubility of carbon dioxide in food at different temperatures and sensory changes associated with gas dissolution
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– Behavior of Microorganisms in Modified Atmosphere Packaging Gas (Avoiding Reproductive Risk of Aerobic Microorganisms and Molds)
– Consider the permeability of packaging materials to gases at specific ambient temperatures
– Air tightness of packaging, i.e. no micropore and sealing effectiveness
– The perishability of food itself in the air
– Packaging operations and the effectiveness of air displacement, i.e. the selection of suitable packaging machines, gas supply and mixing systems, the assessment of the true composition of air introduced and residual oxygen after packaging.
Shandong Kangbeite Food Packaging Machinery Co., Ltd. is a professional manufacturer of packaging machines, including thermoforming packaging machines, MAP modified atmosphere packaging machines, VSP vacuum skin packaging machines, Vacuum packaging machines.
KANGBEITE PACKAGING MACHINERY has introduced a full series of MAP modified atmosphere packaging machines to worldwide market.
As a food company, there are critical decisions you must make from production, planning, and packaging. Selecting the right packaging for your food products influences its appeal and quality. As a food company endeavoring to deliver excellence, understanding different packaging options is crucial. This guide outlines the features and benefits of packaging options.
MAP and Gas Flush techniques modify the atmosphere within a package. This modification extends the shelf life and maintains product freshness. During this process, the air in the package is replaced with a controlled mix of gas. Most often, the gas is oxygen, carbon dioxide, and nitrogen. The requirements of the product dictate the composition of the gas.
MAP/Gas Flush is most suitable for perishable items. These items tend to be sensitive to oxidation and spoilage. When considering this packaging method, think of it for items like fresh-cut fruits, vegetables, meats, and dairy products. One of the benefits is it helps avert the growth of spoilage microorganisms. Ultimately, this maintains the product’s visual appeal.
During tray sealing, a preformed tray is sealed with a plastic film to create a tamper-evident and airtight package. The sealing process typically utilizes heat or pressure to create a secure closure. Tray sealing is an ideal solution for products that require prominent protection and tamper resistance. You’ll commonly find this procedure for items like ready-to-eat meal prep products and desserts. Tray film provides an effective barrier against external contaminants and preserves the product’s quality.
Vacuum Skin Packaging (VSP) involves placing a food product on a tray and then vacuum-sealing it. Once vacuum sealed, it has a clear film wrapped tightly around it. The film conforms to the contours of the product, creating a tight seal that eliminates excess air from the package. VSP is particularly well-suited for products with irregular shapes or items that benefit from clear visibility. You’ll find this packaging method with premium cuts of meat and marinated products. VSP enhances the product’s presentation while also extending shelf life by minimizing exposure to oxygen.
Different packaging methods are better suited for specific types of food products. It’s best to consider the product’s makeup and any special requirements for maintaining its freshness. When products have a shorter shelf life, MAP/Gas Flush or Vacuum Skin Packaging might be ideal to extend their freshness. Conversely, longer-lasting items may benefit from the protective barrier offered by tray sealing.
You should pay special attention to how the packaging positions itself alongside your brand’s image. You want to keep in mind that visual appeal always matters. This is true even for meal prep packaging. Choose packaging materials that are appropriate for your product and its requirements. This means you must think about recyclability and any regulatory standards.
Sustainability is gaining momentum. As a result, you should opt for packaging methods and materials that align with your commitment to environmental responsibility. Don’t overlook how difficult it is to open or reseal the package. You want packaging that is convenient for your customers. The experience they have with your product is just as important as the quality.
By understanding these packaging methods and their applications, you can make informed decisions. Your ultimate goal is to highlight the quality and presentation of your products. When you are determining which packaging method meets the diverse preferences of your consumers, Roberts Technology Group, Inc. As the premier leader in packing equipment manufacturing, this team is situated to help you find the perfect method to meet your needs. Contact them today to have fresher, more appealing foods reaching your customers.
For more MAP Barrier Trayinformation, please contact us. We will provide professional answers.