Before buying a thermal imaging camera you should know these 6 ...

26 May.,2025

 

Before buying a thermal imaging camera you should know these 6 ...

The number of specifications listed for a thermal camera can be overwhelming when trying to find the right camera for your needs. Any one specification in isolation will not tell you much about the camera; instead, it is a combination of factors that determine the capabilities of a thermal imager. All of the specifications provide useful information, but these are the main ones you should consider to make sure you buy the right camera for your application. That's why we list the 6 specifications to consider before buying a thermal imaging camera.

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1.- Range

The range is the full scale of temperatures at which the camera is calibrated and capable of measuring. Some cameras have multiple ranges to more accurately measure a wider range of temperatures. Know the temperatures you are likely to encounter in your application: selecting a camera with a higher temperature range is especially important for certain industrial applications, such as measuring high-temperature equipment, e.g. boilers, furnaces or ovens.

Field of View (FOV) (FOV)

The field of view is determined by the camera lens and is the extent of a scene that the camera will see at any given time. For close-up work, you need a lens with a wide-angle field of view (45° or more). For long-distance work, you need a telephoto lens (12° or 6°). Some cameras may be available with multiple lenses for different applications.

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3.- IR Resolution 

Camera resolution is the number of pixels the camera has in the scene. Higher resolution means that each image contains more information: more pixels, more detail, and a higher probability of getting an accurate measurement. Depending on your application, especially when you can get close to the target, you may be able to choose a lower resolution, lower cost camera. Measuring smaller targets from farther away will require higher resolution. 

4.- Thermal sensitivity (NETD)

The thermal sensitivity or noise equivalent temperature difference (NETD) describes the smallest temperature difference you can see with the camera. The lower the number, the better the thermal sensitivity of the infrared system. A word of caution: cameras from low-cost manufacturers may hide poor sensitivity by taking NETD at 50°C instead of the industry standard 30°C. If the targets you need to measure typically have large temperature differences, a camera with a low NETD is probably not necessary. However, for more subtle applications, such as detecting moisture problems, you will need more sensitivity.

5.- Focus

Cameras can have fixed focus, which means they are always in focus; have manual focus, which means the user adjusts the focus on the camera; or autofocus, which means the camera will automatically focus based on what it can see for the contrast of the scene. In general, entry-level cameras will have fixed focus and high-performance cameras will have either manual or auto focus. The advantage of manual focus over auto focus comes down to the needs of the user.

In conclusion, keep these important specifications in mind when determining which thermal imager is best for your needs. Remember, looking at just one specification value will not give you a good indication of a thermal camera's capabilities. For example, if you need to detect subtle problems such as moisture, having a high resolution will do you no good if the camera does not also have a high thermal sensitivity.

If you need a place to start, check out the FLIR Exx series for a good general purpose handheld camera. For long-distance electrical or utility work, check out FLIR's T-Series, and for close-up work or for an entry-level option, consider a lower-cost camera like FLIR ONE Pro or FLIR C3.

If you are still in doubt, our consultants can advise you on which type of thermal imaging camera best suits your needs.

10 Key Factors to Assess When Buying a Thermal Camera

By now, thermal cameras have emerged as indispensable tools across various industries; they have revolutionized how we perceive and analyze temperature variations. Selecting the right thermal camera for industrial applications requires understanding key characteristics. From resolution and accuracy to durability and integration capabilities, each aspect is crucial for optimal performance and reliability.

In this blog, we delve into the essential features that define the quality and performance of thermal cameras. From resolution and accuracy to durability and integration capabilities, we'll explore how each aspect contributes to unlocking the full potential of thermal imaging technology for welding and AM industries and research.

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1. Image Resolution

The resolution of a thermal camera determines the level of detail in the captured images. Higher resolution cameras can provide clearer and more detailed thermal images, enabling better analysis and interpretation of temperature variations. Xiris XIR- thermal camera boasts an impressive resolution of 640x512, setting it apart as a high-resolution thermal camera. With this level of detail, users can capture clear and precise thermal images, allowing for accurate temperature analysis and interpretation.

Fig. 3: Thermal Weld Image of a MIG Process at 640 x 512 Pixels Resolution

2. Temperature Range

The temperature range of a thermal camera defines the minimum and maximum temperatures it can accurately measure. A wider temperature range allows the camera to capture a broader range of thermal conditions, making it suitable for a variety of applications. One of the standout features of the XIR- is its ultra-wide temperature range. From 250 to degrees Celsius, this thermal camera can capture a broad spectrum of temperatures in a single image. What's more, for applications requiring even higher temperatures, the range can be extended up to a staggering degrees Celsius.

Fig. 4: A Thermal Image using a Color Thermal Map to indicate regions of temperature.

3. Accuracy

Accuracy refers to how closely the temperature measurements provided by the thermal camera match the actual temperatures of the objects or surfaces being observed. High accuracy is crucial for applications where precise temperature measurements are essential. With a measurement error of no more than 2%, the XIR- delivers accurate temperature measurements, ensuring confidence in critical applications where precise monitoring is essential.


4. Repeatability

Repeatability relates to how precisely the thermal camera can measure the same temperature when the experiment is repeated multiple times under the same conditions. It is crucial for maintaining consistent accuracy, and it ensures that temperature measurements remain reliable over time. It is repeatability that allows for meaningful comparisons between measurements taken at different times or places and serves as an indicator of thermal camera calibration quality. Consistently repeatable measurements validate calibration and uphold temperature reading accuracy. The XIR-, calibrated meticulously at Xiris using a top-end high-temperature black body model, guarantees precise temperature measurements, instilling confidence in its performance. Our proprietary mathematical techniques further stabilize measurement variations, ensuring temperature stability despite of the sensor temperature variations and other factors that could influence the measurements.


5. Optics

Having the ability to use various lenses on a thermal camera enhances versatility, enabling inspection across a broader range of scenarios. Xiris XIR- offers multiple optics solutions for calibration, allowing users to tailor the camera to their specific needs. For those requiring fully customized optics systems, Xiris is equipped to ensure optimal performance for every application.

6. Speed

The speed of a thermal camera refers to how quickly it can capture and process thermal images. Faster cameras are advantageous for applications where real-time monitoring or rapid data acquisition is required, such as security surveillance or dynamic thermal analysis. The XIR- can achieve speeds of up to 150 frames per second with post-imaging temperature calculations, enabling rapid analysis and decision-making.


7. Durability and Reliability

Thermal cameras should be ruggedly built to withstand harsh environmental conditions and frequent use. Durability ensures that the camera remains operational in challenging environments, while reliability ensures consistent performance over time. Built upon the ruggedized solutions of Xiris weld cameras, the XIR- is engineered to withstand harsh industrial environments with ease. With a proven track record of over a decade of Xiris weld cameras in various industries, users can rely on the durability and reliability of the XIR- to deliver consistent performance day in and day out.


8. User Interface and Software

An intuitive user interface and feature-rich software can enhance the usability and functionality of thermal cameras. User-friendly interfaces make it easier to operate the camera and analyze thermal images, while advanced software capabilities enable more in-depth analysis and customization. The XIR- is complemented by the powerful Xiris WeldStudio Pro software package, optimized for the weld and additive manufacturing industries. Featuring multiple measurement tools and post-processing capabilities, including the innovative MeltPool AI smart melt pool segmentation, the software enables real-time monitoring and analysis, empowering users with invaluable insights.

Fig. 5: Multiple Temperature Points Set to Measure the Cooling Rate of the Bead Fig. 6: Measuring the Temperature of Previous Layers in a Metal AM Process

9. Integration and Compatibility

Thermal cameras should be compatible with various accessories, mounting options, and software platforms to facilitate integration into existing systems and workflows. Seamlessly integrating into the WeldStudio environment alongside other Xiris cameras, the XIR- ensures compatibility and interoperability. For advanced applications requiring integration at earlier stages, the WeldSDK software development kit is also available, offering flexibility and customization options.

Fig. 7: The Integration of Camera Video from a Leading and Trailing Views of a MIG Process.

10. Cost-Effectiveness

While high-quality thermal cameras may come at a premium price, they should offer good value for the features and performance they provide. Cost-effectiveness involves balancing the upfront cost of the camera with its long-term benefits and return on investment for the intended application. The XIR- offers invaluable insights into welding and additive manufacturing processes, revolutionizing temperature measurements in the presence of arcs or lasers across a wide temperature range. With its unmatched durability and precision, investing in the XIR- promises a significant return, both in terms of operational efficiency and quality assurance.


Conclusion 

In conclusion, Xiris XIR- thermal camera stands at the forefront of thermal imaging technology, offering unparalleled precision, reliability, and versatility. Whether it's monitoring welds, analyzing additive manufacturing processes, or conducting research, Xiris XIR- is the ultimate tool for unlocking new possibilities in industrial imaging. 

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