The size of individual sow farms continues to increase; just a few years ago 2,400 head units were considered large, but new sow farms under construction this year range between 5,000 to 14,000 head in size.
Click here to get more.
Designing the central production facility into two or three larger buildings has many advantages including smaller land requirements, less underground utilities to bring to the site, shorter roadways to build and maintain, fewer walkways between buildings and less linear footage of exterior building walls.
Because of increased pig capacities and the desire to minimize the number of buildings, it was necessary to increase the buildings widths up to 190 feet. Instead of the 4/12-pitch roof used on standard farm buildings, these jumbo-wide facilities utilize a two-piece rafter with a 1/12-pitch roof line resting on a center support wall in the middle. Almost 6 feet high at the heel with a center height of 13 feet, the rafters are designed more like a large floor joist. The outside appearance resembles a steel frame building more than conventional wood framed structures.
Breeding/ Gestation
Totally slatted flooring is a common feature of newly constructed B&G buildings. While past layouts consisted of a solid laying area with slat sections in the rear of the pen or stall only, new construction plans incorporate slats over the entire floor with stainless feeding troughs fastened in place. This arrangement allows long-term flexibility to reconfigure the pen layout in the future if needed.
Group housing with stanchions is the predominant type of housing under construction this year. Largely through trial and error, the industry seems to have settled into pen configurations containing eight to twelve sows. This pen size permits closer grouping by size and condition and promotes easier visual inspection.
Whether the production system chooses gestation stalls, stanchions, or ESF, most equipment is specified with hot-dipped galvanized equipment instead of painted finish. The extended equipment life provided by the galvanized finish makes this an economical business decision.
One advantage reported with stanchion systems is longer equipment life resulting from moving the water away from the front of the stanchions. Locating a cup or swinging water pipe with nipples in the center of the pen reduces the deterioration of feed pipes and stall fronts by minimizing water contact with these areas.
Farrowing
Jumbo style layouts permit designing a double farrowing building with an extra wide 8-foot center alleyway to aid in animal and people movement between rooms.
Almost every new construction project increases the length and width of the farrowing crates and creep area from the standard 5′ x 7′ footprint up to 6’ wide by 8′ long, with some systems choosing 8’6″ long crates. Longer framed sows and reduced piglet crushing rates from using wider pens have driven this trend. Again, the equipment will have a galvanized finish with a combination of cast iron, TriDek, or plastic slats for flooring choices.
Most production systems will incorporate some provision for ad-lib sow feeding. Besides reducing farm labor, ad-lib sow feeding is the most efficient method for feeding individual sows to reach full milk production potential. The type of systems can range from electronic transponder metering devices to sow activated hopper type feed dispensers.
Projects of this size require builders with an expanded skill set. A builder must be able to provide professional project management, understanding of regulatory issues, and increased insurance coverage. It is also critical for any construction firm undertaking projects of this size to have sufficient financial backing and the ability to manage large cash flows.
For more information about Hog Slat’s construction projects and swine production equipment offerings, contact your nearest sales representative by clicking here.
Not every labor saving idea for swine confinement lasted much past the initial development phase. From the Yearbook of Agriculture, we present the HOG-O-MATIC!
This automatic hog finishing facility – dubbed “Hog-O-Matic” – is equipped to feed the pigs and clean the floor under fully automatic control. Cleaning is done (below) with two jets of water under 70 pounds of pressure. The revolving boom circles the 21.5- foot exercise area every 2.5 minutes. A 4-inch center drain carries the wastes away.
A good idea in theory for the time, but it is likely this system would not work well with sub-zero temperatures during a typical Midwestern winter. Here’s a more typical finishing floor from the early confinement years.
Hogs are housed in clean, airy, efficient buildings. The picture above shows one of the many new types of confinement housing during this time period. Raising hogs in confined quarters is a growing practice. The farmer designed this pen arrangement (below) with the plan of finishing two-thousand hogs per year.
From these early designs, the industry continued to develop into the improved feeding and ventilation systems we have today. GrowerSELECT feed systems and AirStorm ventilation fans offer today’s producers great equipment backed by the best warranty in the business. To learn more call us at 800-949- or go online at www.hogslat.com.
When it comes down to it, the cost of manufacturing a high-quality product is the same for most companies producing equipment for the livestock and poultry markets. Most companies have identified the most efficient methods to build an anchor bearing, motor, feeder, nipple waterers, etc.
The real cost difference comes from the delivery of those products to the end user. The standard model of distribution, in our industry, involves a manufacturer producing a product line, warehousing it, and employing a sales force to establish a dealer network.
The dealer network stocks the equipment, maintains a storefront, hires salespeople, installs, and services the production systems in a local area for the brand of equipment they represent.
This particular type of distribution model has changed very little over the history of the livestock and poultry production industries. Each member of this distribution model is an independent business entity and is free to add whatever margins they deem necessary (or possible) to the final cost a producer pays.
Sold through a different type of distribution model, GrowerSELECT goes directly to livestock and poultry growers through our network of regional local stores. Because we own the distribution chain from top to bottom, we add only ONE MARKUP over our cost.
Our cost is based on finished goods plus ONE MARKUP vs. MULTIPLE MARKUPS from the typical distribution model.
Also, we would suggest that we are the low-cost producer for most products. Wait a minute; the first paragraph said the cost of manufacturing was the same for everyone.
True. But if a brand has a loyal dealer network, the pricing to the dealer network will not be challenged. A loyal dealer will continue to buy brand name products even if the cost is excessive.
Name brand motors are a perfect example of this. An auger or fan company buys a motor from a motor manufacturer, puts their logo on it and sells it to a local supplier. The local supplier sells the motor to the end user adding little value to the final price. A local supplier has few other options. Their volume of a particular motor isn’t high enough to go directly to a motor manufacturer, and they have little negotiating power with their chosen brand vendor. The brand company has little incentive to lower the cost to a loyal dealer network. In fact, a brand company can charge different prices in different geographical locations depending on market pressure.
Compare this with GrowerSELECT motors. Our network of over 70 store locations and turnkey construction business allows for large purchases of motors direct from a manufacturer. We forecast purchase amounts for each store location and ship directly with minimal warehousing cost. Local retail pricing continually drives us to buy at a more competitive price.
The conventional distribution chain is directed from the TOP DOWN versus the GrowerSELECT model which is driven from the BOTTOM UP. Lower pricing for comparable products is the result.
The GrowerSELECT distribution model also affects product responsibility. Because we interact directly with the end users, we deal directly with any problems arising with the installed products. We sell it; we service it, and the end user works with one company.
The traditional marketing chain allows room for some question regarding who is responsible for dealing with equipment failures when those problems arise. The manufacturer can blame poor installation, dealer system design, or a number of other reasons (excuses) for a product’s failure. A local supplier can blame the brand company for poor design or manufacturing flaws. The GrowerSELECT distribution system eliminates “finger pointing” and focuses on providing accountability to each and every customer.
Our customers produce commodities. The lowest cost commodity producer is always the most successful. Our mission is to provide our customers long term value at the lowest possible cost.
Ask yourself this question; “Are all the manufacturers, distributors, dealers, installers, and service personnel creating ADDED VALUE in the distribution chain I buy from?” If you hesitated while answering that question, take the next step by changing the way you buy and implementing GrowerSELECT equipment into your operation.
To contact a sales representative in your area or find our nearest locations to you, click here.
Another successful show is in the books for Hog Slat at the World Pork Expo in Des Moines, Iowa. This year, Hog Slat displayed several new items, including our AirStorm fiberglass ventilation fans, Grow-Disk™ chain disk feed system and the GrowerSELECT® curtain machine. In addition to these new products, we also featured our concrete slats, TriDek flooring, group pen feed stanchions, GrowerSELECT sow drops and more.
Hog Slat hosted a group of Chinese pig farmers that were visiting the United States and attended the World Pork Expo. On Tuesday, as part of their trip, we visited a brand new 2 barn finishing site Hog Slat just completed, located in Lohrville, IA. The group was able to see a new group of pigs that had just been loaded into one of the barns earlier that afternoon, and also examine the inside of the other barn that had not been loaded with pigs yet.
Both of these deep pit barns were equipped with GrowerSELECT Grow-Flex™ feed systems, Hog Slat wet/dry hog feeders and AquaChief cup waterers as part of their equipment package. The group was very impressed with the fit and finish of Hog Slat’s feed system equipment and building construction. To learn more about new construction or remodeling hog barns in the Midwest or other areas of the United States, please visit the Hog Slat sales representative locator, found here.
Hog Slat will be exhibiting at this year’s World Pork Expo with many new and further developed swine equipment products, highlighting Hog Slat’s GrowerSELECT product line.
At the show, Hog Slat will have a large variety of equipment on display in both the exhibition hall (Booth V165 VIB) and at the Hog Slat hospitality tent (Tent G234). Equipment that will be on display includes Hog Slat’s Grow-Flex Feed System, Grow-Disk Feed System, Slats, and an introduction to Hog Slat’s AirStorm fans. We invite you to stop by the Hog Slat booth to see what’s new at the show.
Enjoy FREE ADMISSION to the World Pork Expo, courtesy of Hog Slat. You may redeem your admission voucher by registering online at www.worldpork.org by May 28th and use voucher code HogSlat. Or, present a hard copy of our voucher (available through the Hog Biz, local Hog Slat retail stores, or your local sales contact) during on-site registration the day of the expo. Expo registration is located in the Animal Learning Center inside Gate 15.
Craving some good BBQ? Stop by the Hog Slat hospitality tent anytime during expo to enjoy Vinny’s BBQ, located in Dakota City, IA. Vinny’s will be serving lunch and dinner both Wednesday and Thursday of the expo.
The World Pork Expo is held June 3rd-5th in Des Moines, IA at the Iowa State Fairgrounds. Visit us at the show in booth V165 in the Varied Industries Building and Hospitality Tent G234. We hope to see you at the show!
Lonsin supply professional and honest service.
The unique and traditional pig cast iron floor utilises heavy cast-iron material to offer long-lasting benefits in modern homes. It comes in different types and offers many benefits.
There are mainly four types of the pig cast iron floor type, which include the following:
Traditional Pig Iron Tiles
Pig iron with a similar structure to the original cast iron used in the old days is called traditional pig iron tiles. These tiles feature a rough and organic surface from the original pig iron radiators that create a rustic aesthetic in homes. Resilient nature ensures it is suitable for high-traffic areas and commonly found in old English homes.
Enamelled Pig Iron Tiles
These pig iron tiles come with a protective enamel coating that offers undeniable advantages. The layers of enamel found on pig iron tiles make it possible to have a generally easier cleaning and maintenance process while raising the resistance against corrosion. This also enables the provision of colourful designs for aesthetic functions that await the modern architectural needs.
Anti-Slip Pig Iron Tiles
Anti-slip pig iron tiles are developed with safety in mind. These tiles constitute a textured surface that minimises the risk of slippage, making them the appropriate choice for wet areas such as bathrooms and kitchens. Hard-wearing materials also ensure that these tiles last for a long time, even with constant use.
Decorative Pig Iron Tiles
Developing pig iron tiles with specific decorative characteristics is known as decorative pig iron tiles. These tiles may incorporate intricate patterns or unique colour finishes and provide a historical but classy allure. While not as frequent in usage, these tiles are attractive and suitable for interiors, feature floors and retail spaces.
Benefits of the pig iron patio table include that it is very strong and practical for all places like the home and café. They can be used indoors or outdoors as they are resistant to weather and other elements. The tiled floors are also good for cleaning and working on. Another reason for installing pig tiles is how nice they look and how they change the room from plain & dull to elegant and with historical insight.
Pig iron tiles come in unlimited design possibilities with a nature-focused concept. They can be found in various sizes and shapes while offering different finishes: natural, polished, and antiqued. These textured, rough finishes create a historical look. The colours achieved through coatings of enamel or natural pig iron range from muted to vibrant. In addition, the modular nature of these tiles allows for complex laying patterns, interweaving with other materials like wood for a unique floor design.
Due to its traditional look and durable nature, the pig iron fire pit table is used widely for different floor applications.
Residential Homes
Pig iron tiles are used in residential homes to get a classic appearance and durable floors. They can be installed in hallways, living rooms, and kitchens due to their durability and resistance to heat. In addition, the vintage look of the pig iron floor tiles suits any interior type, from traditional to modern.
Commercial Spaces
Pig iron tiles are also widely applied in commercial spaces like restaurants and shops. These floors are all ideal for commercial spaces because they can resist heavy foot traffic and are easy to clean. Plus, the unique floor design tiles create an appealing atmospheric space in the commercial zones appropriate for different business activities.
Industrial Areas
Due to its excellent durability, pigment iron tiles can be used in industrial settings such as workshops and factories. These tiles maintain their integrity in high-traffic areas, making them ideal for industrial applications. The robust nature of pig iron tiles also means they can withstand harsh chemicals and heavy machinery.
Outdoor Areas
While primarily meant for indoor use, enamelled pig iron tiles are suitable for some outdoor applications, such as patios and walkways. These tiles resist weather elements due to the enamel coating, making them a delightful choice for outdoor hardscaping.
Historic Restorations
In historical restorations, pig iron tiles, where necessary, replicate the original flooring. Whether in heritage homes or historical buildings, these tiles uphold the cultural authenticity while being resilient to wear and tear of the time.
When choosing a cast iron patio or pigs flooring, a person should consider some factors to make the right choice. Here are some tips to help choose the iron skills wisely:
Type of Pig Iron Tiles
When selecting a type of pig iron flooring, consider where it will be installed. For example, traditional pig iron tiles can be used for old-style rooms, while anti-slip or enamelled tiles are suitable for moist or outdoor areas because of their better safety grip and anti-corrosion properties.
Tile Size and Layout
The size of the pig iron tiles will have an impact on the floor in a big way, so it is good to think about that. Big tiles will suit large spaces well and make them look less busy, but small tiles will work better in areas around fixtures when they will require cutting. Also, consider how the tiles will be laid; some patterns, like a straight lay, are easier than others, like a herringbone or diagonal, which are more complex and require more tiles.
Finish and Texture
Consider the finishing and texture of the iron-cast tiles. Polished or natural-finished tiles may be more suitable for living rooms and other areas as they have an attractive look and are smooth, while antique-finish or textured tiles are suited for making early impressions and offer better grip against slipping.
Colour and Aesthetics
Pig iron tiles are available in a variety of colours and aesthetic styles, so pick a colour that suits the design of the house. Natural pig iron usually has dull, neutral tones, while enamelled tiles are shiny and come in various colours. The pattern of the tiles should also be in line with the interior style of the home so that the floor becomes a nice element of the interior.
Compatibility with Underfloor Heating
If the underfloor heating option is required, as not all pig iron tiles work with underfloor heating, check if the specific tile choice is suitable for underfloor heating. Pig iron tiles tend to retain heat and warm the floors to make the indoor temperatures more comfortable.
Budget and Quality
Lastly, consider the budget. Pig iron tiles vary in prices depending on the quality, type and finish, so decide on a budget. But don't just let the price be the only reason when making the decision. Quality tile flooring makes it last longer and save money on the future replacements.
A. While primarily designed for indoor use, some pig iron tiles, like enamelled pig iron tiles, are suitable for outdoor applications, such as patios and walkways. The enamel coating enhances weather resistance, making it suitable for outdoor hardscaping.
Is pig iron flooring easy to maintain?
A. Yes, pig iron flooring is relatively low-maintenance. Apart from the original cast iron that requires oiling, most modern pig iron tiles are easy to clean and don't require special maintenance to keep their aesthetic appeal. Regular sweeping and mopping are usually sufficient to maintain the floor.
A. Pig iron tiles are an excellent heat conductor, making them ideal for use with underfloor heating. The tiles distribute heat evenly, creating a comfortable indoor environment. However, checking compatibility with specific underfloor heating systems is essential before installation.
A. Many pig iron tiles, such as anti-slip models, feature textured surfaces that minimise the risk of slipping. This makes them ideal for use in wet areas like bathrooms and kitchens, where safety is a primary concern.
A. Yes, pig iron tiles are an environmentally friendly flooring option. They are made from natural materials and are highly durable, which extends the lifespan of the floor and reduces the need for frequent replacements. Additionally, the longevity and recyclability of pig iron tiles contribute to a lower environmental impact over time.
If you want to learn more, please visit our website Cast iron flooring for pigs.