A metal stamping machine shapes and forms metal sheets into specific parts or products using bending, punching, embossing, or coining. By applying high pressure with dies, it produces designs ranging from simple components to intricate, complex parts.
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Bihler metal stamping machines excel in creating both stamped and formed parts as well as complete assemblies. Designed for small, medium, and large-volume production, they offer cost-efficient solutions with mechanical, servo-driven, and hybrid systems that combine precision, flexibility, and performance for diverse applications.
Whether the machine is mechanical or servo driven, our VC1 controller allows the machine to combine many processes. Depending on your part, we can build an assembly system by combining Stamping, Forming, Welding, Tapping, Quality Assurance, Pick and Place and Conveyor Systems in one control screen. We partner with other ancillary equipment manufacturers to integrate their technologies as well.
Yes, Bihler Machines are customized to the part and customer’s requirements. We tailor our standard turnkey manufacturing equipment with the capabilities you need for specific production tasks. Read more about how we customize our metal stamping machines.
Regular maintenance includes lubrication, replacing worn parts, cleaning, and periodic inspections. The specific schedule and procedures vary based on the machine model and usage.
Bihler works with you to create a proactive maintenance plan, ensuring your machine stays operational and efficient for years to come. Contact us to learn more.
Yes, Bihler Machines can be integrated into production processes either before or after a vertical press. For example, to complete customized manufacturing processes, our VC-1 controller allows for external integration with other secondary operations that can be incorporated on a Bihler System:
Bihler Machines include a variety of safety features such as emergency stop buttons, light curtains, safety interlocks, and enclosed operating areas to protect operators during machine operation. These systems reduce the potential for accidents by automatically stopping the machine if a hazardous situation is detected. The standard safety features also reduce equipment damage and downtime, ensuring both a safer work environment as well as consistently reliable production.
Setup times can vary depending on complexity and the amount of tooling that is required for the next production part. Bihler Machines that feature our updated LEANTOOL design can be changed over in a matter of hours. Tool Set Up Recall through our VC1 Controller gives our machines the capability of quick tool changeovers.
Metal stamping involves the process of forming metal into desired shapes using techniques such as punching, blanking, bending, coining, and more. Used in industries ranging from automotive to medical, construction, and more, metal stamping offers a cost-effective way of producing parts in large volumes.
When choosing the best material for metal stamping, it’s important to consider the complexity of the final product and the characteristics you need it to exhibit. Copper, steel, and aluminum alloys are all common material options for metal stamping. Here, we will describe each material and its benefits to help you determine which metal is right for your next metal stamping project.
The material you choose for your metal stamping project greatly affects the final outcome of the finished product. To ensure that you select the right metal based on your project’s requirements, it’s important to ask yourself the following questions:
By answering the above questions, you can narrow down your search for the appropriate metal stamping material. Since there are so many material options, it can be challenging to find the one with the exact characteristics you need. Because of this, it’s always a good idea to work with a trusted metal stamping manufacturer, as they have the necessary knowledge and experience to guide you toward the best material for your needs.
Copper and its alloys, like brass and bronze, have appealing characteristics that make them ideal for many metal stamping projects. They’re too soft for products requiring strength and durability, but that softness makes them easy to form into complex shapes and incredibly thin components. Benefits that make copper alloys popular for metal stamping include:
Strong and versatile, steel is one of the most common metal stamping materials. Steel can be alloyed with various other metals to enhance specific physical properties. Steel can also be treated before or after the metal stamping process to increase hardness or corrosion resistance. Benefits of using steel alloys for metal stamping include:
High-strength low-alloy (HSLA) steel is prevalent in metal stamping processes, offering various beneficial properties for stamping product applications. Instead of being designed to meet certain chemical composition requirements, HSLA steels are made to deliver predetermined mechanical characteristics. Compared to carbon steel, for example, this alloy material offers enhanced mechanical properties and corrosion resistance.
HSLA steel offers various advantages that can be bolstered by adjusting the composition of the metal. The primary benefits of HSLA steel include its higher yield strength, toughness, resistance to corrosion, cost-efficiency, and enhanced compatibility with forming and welding processes.
Given its unique combination of advantageous characteristics, HSLA steel offers widespread application flexibility. Industries like the aerospace, automotive, and construction sectors, for instance, prize HSLA steel for its optimal strength-to-weight ratio. The material is a good option for reducing weight in products like wheels, suspension systems, chassis, subframes, and seat runners for vehicles while maintaining their durability and longevity.
There are three types of advanced high-strength steels (AHSS) that manufacturers use in metal fabrication and stamping operations:
AHSS offer superior strength as compared to low-strength steel, so they’re an optimal choice for load-bearing applications. However, before selecting AHSS for your metal stamping project, be sure to consider the following material challenges:
Metal stamping can rapidly and precisely generate high volumes of durable, uniform, tight-tolerance components from AHSS and related materials. Advanced high-strength steel stampings are ideal for applications in the following industries:
Aluminum alloys for metal stamping offer an excellent strength-to-weight ratio, making them popular in the automotive and construction industries, among others. Though often more expensive than steel alloys, aluminum alloys exhibit good corrosion resistance and long lifespans. Aluminum offers the following benefits for metal stamping:
In addition to copper, steel, and aluminum, multiple specialty materials are compatible with metal stamping processes, including the following:
Many materials are suitable for the metal stamping process, so it’s important to consider the needs of your application to narrow down your selection. If you’re not sure which one is right for you, turn to the professionals at Aranda Tooling. With over four decades of experience offering metal stamping and fabrication services, our experienced staff has the knowledge to help you find the best metal stamping materials for your project.
For help with your material selection process, or to get started on your next metal stamping project, contact us or request a quote today.
The process of turning sheets of metal into a useful part or component is called sheet metal stamping. The metal is fed into a press, where the stamping tool, also known as a die, creates the desired shape. The die is pressed into or through the metal with tremendous force. The force used in the process is measured in tons.
Except for some specialized processes, sheet metal stamping doesn’t use heat. Instead, it is done with a cold-forming technique. Even though no heat is used, the part can come out hot because of the friction that’s created between the metal and the die from the force of the press.
What Is Sheet Metal Stamping?
There are basically only three components to sheet metal stamping—the sheet metal, die, and press machine—but any single part can require multiple steps to arrive at its final form. The following guide explains a few common processes that might occur during metal stamping.
Whether you’re using the forming, drawing, piercing, or blanking process in sheet metal for your project, production will involve metal dies. Mounted on presses, dies are the fundamental tools that metal stamping operations rely on to precisely cut, form, and shape an array of metal parts. Manufacturers use custom dies to achieve components that match the exact specifications of your design, making anything from straightforward products like clips to intricate electronic parts.
These durable tools facilitate high-volume, precision production and support economy of scale. To help ensure that metal stamping processes are generating high-quality products, however, it’s important to use the right die type for your project.
To address the unique requirements of highly varied projects, there are multiple types of die available for manufacturers to use. Three common varieties in metal stamping operations are compound, combination, and progressive dies.
Compound dies provide compound functionality—every single press stroke carries out several operations at once. As a result, they can quickly and efficiently generate even complex metal parts. When choosing a die for your needs, keep in mind that compound dies are more adept at cutting than forming.
Combination dies are alike compound dies in their single-stroke operational capabilities. However, this die variety is well-suited to both forming and cutting. This enables manufacturers to use them for products that require multiple metal forming techniques, such as bending, forming, piercing, and sheet metal blanking processes.
These cold stamping dies move a strip of raw material through its various stations, with the die performing one stamping action per stroke at each one. The metal workpieces stay attached to the strip until they pass through the final die station, at which time they’re complete and cut loose. In this setup, multiple workpieces are going through the press simultaneously, with each at a different stage of the stamping process on a mold set.
Just as there are multiple die types, you can use different press varieties to complete your stamping project. The three main options are:
The ideal metal pressing process service provider will have the equipment, custom capabilities, and extensive expertise you need to sufficiently achieve your project goals.
When your industry requires high-caliber precision parts, you need a stamping company that meets the most stringent quality standards. Aranda Tooling, an ISO :-registered company, has been manufacturing precision tools for companies worldwide since . Today, we produce over 1 million highly detailed parts every week for even the most technologically advanced applications.
To find out more about our stamping services, please visit our services page, or request a quote online. If you have any questions, contact us at Aranda Tooling, LLC. today.
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Aranda Tooling specializes in transfer die stamping and progressive die stamping. We also provide ongoing education, so you can choose the right manufacturing processes and options to make your project successful.
Learn more about the differences between transfer die stamping and progressive die stamping, why those differences matter, and how to start your next project with the right stamping process.
Transfer die stamping is a key manufacturing process that uses several different dies to form the desired shape. The first station cuts a blank (the initial shape) from the workpiece, and a transfer mechanism moves it to the next station. The dies use bending, flagging, punching, and other techniques based on the shape. The final formed part is then ejected from the die, and the process starts over with a new blank.
In progressive die stamping, a long continuous piece of sheet metal moves through each sequential die station. Every station forms the workpiece in a new way, which can include coining the surface, punching holes, and bending pre-formed tabs. Once the piece of metal has reached its final form at the last station, the machine cuts excess material from the final form for recycling.
The progressive die stamping process and transfer die stamping are useful when transforming sheet metal into complex goods. There are two key areas in which progressive die and transfer die stamping differ: the process workflow and the tooling needed to prepare the process.
Process flow is the sequence of steps used to create the stamped goods.
Tooling is the process of making the dies used to create stamped metal parts.
With over 50 years of service and over 200 skilled individuals at the ready, Aranda Tooling is a premier service provider in die stamping. We are known for producing complex parts that meet the most stringent requirements, even on high-volume runs. You can depend on Aranda Tooling to meet your tooling, progressive die stamping, and transfer die stamping needs.
Contact us today to learn more about how we can help with your future projects, and request a quote for specific pricing details.
Metal stamping for electric vehicles (EVs) is a crucial element of the automotive industry. Metal stamping is an efficient machining process that uses stamping presses and dies to form sheet metal into various shapes.
It is a common process in the automotive industry because it is highly efficient in manufacturing complex components that meet tight specifications and tolerances with high levels of repeatability. Metal stamping is especially beneficial for EV components due to its ability to produce complex, lightweight parts that aid in fuel economy and reduce carbon emissions. Some of the most appealing benefits of EV stamping include material efficiency and cost-effectiveness.
EV stamping advantages include:
There are several different stamping processes, but the general process involves placing the raw material between the two die sections and applying pressure to form the material into the intended shape for the final product. Some of the most popular stamping methods include:
The machinery involved in EV stamping includes:
Metal stamping is in the EV industry to consistently manufacture accurate and dependable precision components used in the design, manufacture, and operation of electric vehicles. EV stamping capabilities are applicable in producing components of virtually any size, including:
EV stamping uses various materials in its applications, from aluminum to carbon steel and stainless steel.
Metal stamping processes can also be applied to components in other industries, including:
At Aranda Tooling, we provide a range of stamping methods for EVs, including progressive die, compound die, transfer die stamping, and more. As previously mentioned, progressive die stamping uses a progressive die containing multiple stamping stations that conduct progressive operations on sheet metal strips. The ability of this process to perform several forming techniques progressively makes it highly viable for high-volume production runs.
Our alternative stamping options include:
Our alternative stamping options reduce labor costs and production time through high-tech automation. Our stamping solutions are ideal for reducing lead times and increasing productivity.
At Aranda Tooling, we provide a wide range of tooling services, from fine blanking to compound stamping. We can help you optimize your production and lead times and reduce labor costs to increase your productivity. Our solutions encourage precision and high-quality end products. Contact us to learn more or request a quote for our services and products.
One of the most commonly used metals for metal stamping is steel. However, not all steel alloys are alike, and each type has its own unique qualities. Selecting a steel alloy for a metal stamping project depends on the application’s specific requirements. The most common types of steel used for metal stamping include carbon steel, alloy steel, and stainless steel.
When choosing the right steel for a metal stamping project, consider whether you want carbon, alloy, or stainless steel. The following offers a breakdown of their differences to help you determine which is suitable for your application.
Most applications that involve steel production use carbon steel. This metal contains various trace elements of different alloy products. Depending on your specific requirements, there are three subcategories of carbon steel, including:
These steel materials are made with different types of alloying elements such as copper, titanium, nickel, aluminum, and manganese, which can change the properties of the steel. Some of these alloys may contribute to the metal stamping material’s overall strength, workability, weldability, and corrosion or overall wear resistance. Alloy steels are commonly used for a variety of parts, including transformers, electric motors, pipelines, and automotive parts.
Stainless steel is a type of steel alloy that contains approximately 18% chromium. This chromium content makes stainless steel both highly resistant to corrosion and visually appealing with a notable luster. Stainless steel is often more costly to use than other alloys, but the increased durability and corrosion resistance make it worth the higher price. Depending on your steel stamping needs, there are a few different stainless steel types available:
If you require high-quality steel stampings for your next project, Aranda Tooling, LLC. can meet your needs. Since , we have become a leading provider of metal stamping services, including progressive die stamping and transfer die stamping. We can produce parts of varying complexity and specifications, working closely with our customers to give them consistently great results.
Browse the rest of our site to learn more about our metal stamping services. You can also request a quote for any of our services or contact us today with any questions, and we’ll put you in touch with a representative.
Metal stamping is a metalworking process used to form various parts and products from sheet metal. It accommodates a wide range of materials, including aluminum.
Aluminum is highly suitable for stamping operations due to its strength and workability. Stamped aluminum components find application in nearly every industry, including automotive, electronics, marine, medical, and more. Below we provide an overview of the aluminum stamping process, including typical metal stamping materials employed and the properties they exhibit.
For stamping operations, pure aluminum is often alloyed with other metals to add or enhance certain material properties to improve the performance of the end product. Typical alloying materials include copper, iron, magnesium, manganese, silicon, and zinc. Each alloy is assigned a unique four-digit number, the first digit of which is determined by the primary alloying element. For example:
The four-digit number may also include a letter tagged onto the end. This letter is indicative of the alloy’s temper designation. For example, fabricated is represented by F, annealed is represented by O, strain hardened is represented by H, solution heat-treated is represented by W, and heat treated (not applicable to F, O, or H designations) is represented by T.
Some of the most commonly used aluminum alloys in metal stamping operations are:
As indicated above, aluminum alloys may demonstrate different properties depending on the exact composition. However, there are some shared properties among the material group, including:
Aranda Tooling is an ISO : certified and minority-owned company that provides a variety of metalworking services. One of our core service offerings is metal stamping. Equipped with 45 years of industry experience and a state-of-the-art manufacturing facility, our team has what it takes to fulfill even the most complex stamping requests for domestic and international customers. In addition to aluminum, we accommodate a variety of other metals, including brass, bronze, copper, nickel, steel, stainless steel, and titanium. We offer metal stamping capabilities for workpieces up to 48 inches in width and between 0.005 to 0.5 inches in thickness.
For examples of past metal stamping projects, check out our metal stamping portfolio. To learn more about our metal stamping capabilities and how we can benefit your next project, contact us or request a quote today.
SEYI, the manufacturer of many of Aranda Tooling’s stamping presses, has produced a video providing an overview of Aranda’s presses. Find out about the quality and reliability of our presses, as well as the reasons we’ve chosen SEYI presses.
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