Purchasing a crusher machine might seem like a difficult task as a result of the market being saturated with many models. But this article will highlight some key tips you should consider before buying a crusher machine to ensure you find the right model.
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It will also give an overview of the demand and market share of crusher machines, their anticipated growth, and some of the main types of machines available in the market today. So read to ensure you can make your next purchase with confidence!
Table of Contents
Demand and market share for crusher machines
5 tips for buying the right crusher machine
Different types of crushers
Conclusion
Construction, demolition, mining, and processing activities are the main propellants behind crusher machines’ demand. Market demand for these machines is a bit competitive. And according to the dynamics of future projections, players are expected to offer competitive prices and loyalty programs. Moreover, by , the market shall have garnered $2.67 billion at a 5.1% CAGR, according to MRFR (Market Research Future).
Future projections also indicate that competitors must use specific techniques to pave the way for players to boost their global presence. The primary strategies include:
Currently, the market is fragmented because of the large number of participants. Regions with the highest demands for these machines include: Canada, the United States, Africa, the Middle East, China, and North East India.
Hardness and abrasiveness are two different factors that hold a massive bearing on crusher machine selection. Silica content is what determines the abrasiveness of the material. Tough materials require a crusher with an impact value above 25.
On the other hand, softer materials require an impact value ranging between 5-10, while medium and hard ones require an impact value of 10-25. To crush the material efficiently, the maximum material size needs to be about 300mm. This is usually common with impact, gyrating, and cone crushers
The primary gyratory crusher can hold a maximum material size of 200-300mm. Other crushers that can hold a similar material include: The primary jaw crusher and the primary and secondary horizontal shaft impactor. The secondary cone crusher, on the other hand, can hold a maximum material size of 60-80mm. The typical end product usually measures about 4.75mm.
The common size of most crushers measures about 4.75 mm. For example, a VSI crusher for producing sand is one such typical machine. Gyratory crushers are also a great choice as they can handle the hardest and even sticky materials. Moreover, they offer great reduction ratios of 4:1 to 7:1.
The capacity a crusher needs to perform efficiently depends on many factors. For example, the size, type, and moisture content of the materials. For this, different crushers can hold a specific amount of material and efficiently crush them at a certain speed. For instance, the gyratory crusher can crush 60-89,000 tons per hour. Impact crushers, on the other hand, can handle between 30-800 tons per hour.
Materials to be crushed also influence one’s choice of crusher machines. And each is meant for its own specific purpose. For example, a metal crusher is used solely to crush metal and not gravel or rock. Jaw crushers are primarily suitable for sand, gravel, and other heavy mining materials. Gyrators, on the other hand, are suitable for crushing quarried and heavy mining materials.
Unlike jaw Crushers which use pressure, impact crushers crush materials on direct impact. Such a machine can also generate profit by converting waste materials from demolition to other uses.
Since the machine can’t achieve a specific desired cubicity, it instead employs a high-speed crushing method. This method ensures uniform force transmission on the impact surface of the materials.
Impact crushers are often used to produce aggregates for road construction, and come in two common varieties, the stationery and the mobile. Users can choose depending on their needs. Notably, an impact crusher can handle between 30 and 500 tons of materials per hour, and is good for materials such as limestone, sand, and gravel.
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Cone crushers are also known as claw crushers. This machine uses its high-speed rotating tooth claws to crash the materials into small, uniform-sized, lightweight particles. Generally, a cone crusher comprises 6 parts: the frame, screen, feeding device, upper body, rotor assembly, and the machine cover. The chamber of this crushing machine comprises the rotor assembly and the upper body.
More importantly, the crushing process ends in the crushing assembly since the rotor assembly is the primary working part of the machine. Basically, when the materials enter the crushing chamber, the high-speed working parts destroy the layer of the material depository. The crushed materials are then sieved through a small hole.
Cone crushers are not suitable for crushing heavily moist materials. This machine is used for crushing hard rocks like granite, iron ore, and pebbles. The machine’s capacity ranges from 30-2,000 T/H.
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These crushers have existed since , courtesy of their inventor, Charles brown. While the larger ones are known as primary crushers—made to receive run-on-mine as they crush rocks in the mines—the smaller ones are commonly described as cone crushers. This is a ROM machine used in crushing large rocks into gravel, sand, rock dust, and smaller rocks. More importantly, its capacity ranges between 50-650 T/H.
A gyratory crusher can reduce the size of a material, say a rock, to about 1/10 of its size. In instances where metallurgical (further size reduction) operations are required, the materials are transferred to a cone crusher. Here the maximum size reduction is the ratio of 8:1. Instances requiring further size reduction are usually accompanied by installing a tertiary crusher. This typically reduces the size in the ratio of 10:1.
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As one of the main types of crushers, this is a machine that’s mostly found in ore mining plants. Compared to a secondary jaw crusher, which has a rectangular opening design, the primary one has a square opening design at the top of its jaws. This machine reduces large sized ore or rocks through compression.
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The machine’s jaw is fixed into a stationary V-shape alignment. The movable jaw forces the rock or ore into the stationary plate by exerting as much force as possible till the rock crushes. Since they are typically small, they can easily fit in tight spaces, making them suitable for underground mining. Also, due to their high mobility, they are super-efficient for mobile crushing. Common materials suited for this crusher include: basalt, ore, hard rocks, concrete, and granite. Typically this machine can handle between 30-250 T/H.
According to the latest trends, the newer versions are designed with safety and ease of maintenance in mind. Moreover, the lifting shells and the hydraulic separation make the machine relatively easy to operate for any on-site worker.
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When it comes to enhancing the crushing capabilities of your mining or aggregates operations, choosing the right stone crusher provider is of utmost importance. SBM jaw crushers have gained a reputation for their reliable performance and efficient crushing capabilities. This article provides valuable insights and guidance on how to select the right SBM jaw crusher for your specific needs.
SBM, with years of experience in the industry, offers a range of jaw crushers designed to meet diverse crushing needs. Our jaw crusher product lines include models such as the C6X series, C5X series, PE series and the PEW series. These product lines have proven themselves in various mining and aggregate applications.
To choose the right SBM jaw crusher for your needs, consider the following factors:
Jaw crushers are widely used in various industries for primary crushing of different types of materials. Their versatile nature and robust construction make them suitable for a wide range of applications.
SBM offers a range of jaw crushers designed to meet diverse crushing needs. Let's explore some specific models from SBM's jaw crusher:
Input Size: 0-mm
Capacity: 160-TPH
Material: Granite, marble, basalt, limestone, quartz, pebble, copper ore, iron ore
C6X Jaw Crusher equipped with core rotating components as high-quality casting movable jaw body, large-eccentric heavy-duty forged eccentric shaft, cast flywheel with a high moment of inertia and high-strength integrated cast steel bearing box, as well as strong power with reasonable speed configurations.
Input Size: 0-920mm
Capacity: 70-870TPH
Material: Granite, marble, basalt, limestone, quartz, pebble, copper ore, iron ore
The C5X Jaw Crusher boasts superior motion characteristics and crushing chamber, featuring a larger stroke and higher speeds that significantly enhance crushing efficiency.
Input Size: 0-mm
Capacity: 45-800TPH
Material: Granite, marble, basalt, limestone, quartz, pebble, copper ore, iron ore
When materials which cannot be crushed fall into the jaw crusher and the load of crushing machine exceeds the normal level, the elbow plate designed can realize automatic fracturing and then stop the jaw crusher, thus avoiding the damage of the entire machine and guaranteeing the production safety.
Input Size: 0-930mm
Capacity: 12-650TPH
Material: Granite, marble, basalt, limestone, quartz, pebble, copper ore, iron ore
PEW Jaw Crusher has more reasonable “V” crushing chamber and toothed guard board. By them, the actual size of feeding materials can be consistent with ideal size, which can effectively enlarge the crushing space. Besides, materials wouldn't pile in the crushing chamber, so the crushing ratio and capacity can reach the optimal status and the utilization of jaw plates could extend.
SBM's range of jaw crushers offer reliable performance, high productivity, and efficient crushing capabilities. Selecting the right SBM jaw crusher for your needs is a crucial step in optimizing your crushing operations. By considering factors such as crushing capacity, feed size, adjustability of output size, application requirements, and portability, you can make an informed decision.
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