What is api and pharmaceutical intermediates Manufacturer and Why Do We Use Them?

25 Aug.,2025

 

What Are Intermediates in Pharma | APIs vs Intermediates

In the pharmaceutical industry, the journey from raw materials to a final, effective drug product involves a complex, multi-step process. Central to this journey are two crucial components: intermediates and active pharmaceutical ingredients (APIs). Intermediates serve as building blocks in the early stages of production, undergoing various chemical transformations to eventually produce the API—the key ingredient that delivers therapeutic benefits to patients. This difference is vital to understanding drug synthesis, as each component plays a specific role in ensuring the effectiveness and safety of medications. While APIs are the final, active elements of a drug, intermediates are the precursors that help form these substances. Proper management of intermediates and APIs, along with regulatory adherence, helps guarantee high-quality drug production, which ultimately impacts patient safety and treatment success.

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In this article, we’ll explore what pharmaceutical intermediates are, how they differ from APIs, and why both are essential in drug development.

What Are Pharmaceutical Intermediates?

Pharmaceutical intermediates are chemical compounds that are produced during the synthesis of an API. They are not the final active ingredient but are critical stages in the chemical pathway that leads to the production of the API. Each intermediate undergoes precise chemical reactions to form the next step in the production chain, leading to the final API. Intermediates act as the molecular building blocks, essential for ensuring that the final product—whether an antibiotic, anti-inflammatory, or any other medication—meets exacting standards for efficacy and safety.

Intermediates are produced in controlled environments that adhere to quality standards, even if they’re subject to less regulatory oversight than APIs. They still require careful handling, as any impurities in intermediates can compromise the quality and safety of the final product. The creation and refinement of intermediates are thus critical to ensuring that the final API performs as intended, free from unwanted chemical variations.

Key Roles of Pharma Intermediates

Pharmaceutical intermediates are essential in transforming basic raw materials into effective, high-quality APIs. Their role is multifaceted, touching on every stage of drug production to ensure efficiency, quality, and safety in the manufacturing process. Below are the primary roles that pharma intermediates play:

  • Enabling Multi-Step Synthesis: Intermediates allow for gradual chemical changes, essential for creating APIs with precise molecular structures required for effective drugs.
  • Maintaining Quality and Consistency: Each intermediate must meet specific quality standards, preventing impurities and ensuring that the final API maintains consistent efficacy and safety.
  • Improving Production Efficiency: By dividing the synthesis into stages, intermediates help streamline production, allowing for early detection and correction of any issues, reducing overall costs and time.
  • Supporting Scalability: Intermediates enable large-scale production of APIs, ensuring reliable and consistent quality to meet high demand.
  • Enhancing Safety: Intermediates provide checkpoints for quality and impurity control, reducing risks and ensuring that the final API adheres to safety standards.
  • Supporting Regulatory Compliance: Proper handling and monitoring of intermediates help manufacturers meet Good Manufacturing Practice (GMP) standards, facilitating regulatory approval for the final drug product.

What Are Active Pharmaceutical Ingredients (APIs)?

Active Pharmaceutical Ingredients (APIs) are the key components in a drug responsible for producing its therapeutic effects. In any medication, the API is the active substance that targets a specific condition, such as reducing pain, fighting infection, or lowering blood pressure. For instance, in a pain-relief tablet, the API is the specific compound that acts on the body to relieve pain, while other components in the tablet, known as excipients, serve as carriers or stabilizers.

APIs are created through precise chemical synthesis and undergo strict quality control to ensure they meet standards for purity, potency, and safety. Regulatory bodies, such as the FDA and EMA, enforce these standards to protect patient health. Each API must be produced consistently to guarantee that every dose of medication delivers the intended effect.

Key Characteristics of APIs:

  1. Therapeutic Effect: APIs are the active agents in drugs that treat specific conditions, delivering the main therapeutic benefit.
  2. High Purity and Quality Standards: APIs must meet stringent regulations to ensure their quality, purity, and effectiveness.
  3. Precise Manufacturing Process: Produced through complex chemical or biological processes, APIs require meticulous control to achieve consistency across batches.
  4. Combination with Excipients: In a finished drug, APIs are mixed with excipients, which aid in the drug's absorption, stability, and overall delivery to the body.

APIs vs. Intermediates: Key Differences

While APIs and intermediates are closely related, they play distinct roles in drug production. Here are the primary differences between the two:

Role of Intermediates in Drug Development

Intermediates play a significant role in ensuring that APIs are produced efficiently and at high quality. They allow chemists to construct complex molecules through sequential reactions, controlling each step to maximize yield and purity. Without intermediates, it would be difficult to achieve the precision required in modern drug synthesis.

Many pharmaceutical companies specialize in producing specific intermediates, and some even outsource intermediate production to streamline API manufacturing. This specialization helps lower costs and improve production times, ultimately benefiting the availability and affordability of medications.

Conclusion

In summary, intermediates and APIs are fundamental to pharmaceutical manufacturing, each serving a unique purpose. While intermediates act as essential precursors in drug synthesis, APIs are the final active ingredients that treat health conditions. Understanding the differences between APIs and intermediates is essential for anyone interested in the pharma sector, as both are critical to developing safe, effective, and high-quality medications. By using intermediates efficiently, pharmaceutical companies can produce reliable APIs and, ultimately, deliver effective therapies to patients worldwide.

Solara Active Pharma Sciences - Pure Play API - ValuePickr Forum

The company is on track to expand its API and CRAMS presence over the next three years. Long-lasting contracts in high-volume APIs will provide a solid base while high-value low-volume APIs and scale-up in the CRAMS business will drive both top-line growth and profitability. A 15% CAGR in top-line and 20% CAGR in EBITDA looks achievable. The recent fundraising of Rs 4.6bn will be utilized in developing capabilities in both these segments.

 Fundraise of Rs 4.6bn: In Feb-, Solara announced a fundraise of Rs 4.6bn through warrants given to promoters and PE investor TPG. The company has already received 25% of total commitment while the remaining fund is likely to come in FY20E. A large portion of this fund will be used to acquire capabilities in CRAMS and in setting up a Rs 2bn Greenfield API plant in Vizag. The co has already started working on the plant with an initial investment of Rs 700mn. The revenue generation is likely to start in 2HFY21. Residual funds will be used to pare down debt.

 CRAMS to improve business mix: As of now, Solara has only 5% of its revenue coming in from CRAMS orders. The management is looking to scale up its presence in CRAMS. It already has two R&D units in India while it is building its leadership team in the US. The potential acquisition in the US is likely to be in the form of kilo lab facilities having certain technological capabilities. Since the margins in the CRAMS segment are upwards of 30%, the management is targeting 20%+ EBITDA margin for Solara over the next few years.

 Clean regulatory slate: The company has 4 API and one intermediate unit in India. It has not faced any enforcement action from the USFDA for its plants so far. The recently inspected Ambernath and Cuddalore plants received zero 483s. Puducherry and Mangalore plants were inspected in and respectively, both the inspections were clear.

 New product filings remain high: Solara filed 9 DMFs in FY19 and is likely to file 10 more in FY20. The focus on new product launches remains high. Some of the interesting DMF filings include Posaconazole, Patiromer, and Pregabalin. The company is committed to spending Rs 500-600mn on R&D per year.

 View & valuations: With 16/21/30% Sales/EBITDA/EPS CAGR and improved Adj. Net Debt/Equity ratio of 0.8x (v/s 1.4x in FY18), we believe the stock is trading at attractive valuations of 16/10x on FY20/21E P/E. However, the developing Ranitidine story related to NDMA impurities could be an overhang in the near term. If Solara successfully clears the impurity hurdles, it could turn out to be a big bonanza; else, sizable Ranitidine sales could be at risk. HDFC Sec (sept ) assigned a fair value of Rs 655 (15x FY21E EPS).

Disc: Invested since 3 months, 10% of PF.

HDFC Sec report:

Introduction

SAPS was formed in the year by carving out the Active Pharmaceutical Ingredients (API) business of Strides Pharma and Sequent Scientific. Within 6 months of the carve out taking place, the company went public and listed at a price of 239. It reached a low of 154 on 13th July, ’18 only to hit an all time high of 737 is less than two years, a 6x jump in the price.

But before delving deeper into this small-cap stock having a market capitalisation of ~Rs. 1,273 cr. on 22nd May, ’20 let’s take a step back and have a look at Strides, Sequent and the man behind the show, Mr. Arun Kumar.

Deals, deals and more deals

Strides Pharma was earlier named as Strides Shasun (after the USD 200 Mn acquisition of Shasun) which was earlier named as Strides Arcolab. The API carve-out of SAPS is not something new. In , Strides carved out Agila Specialities – their injectables business and ended up selling it to Mylan Inc. for USD 1.65 Bn in -14. I specifically remember this deal since I was holding shares of the erstwhile ‘Strides Arcolab’ and was happy to receive a dividend of Rs. 625 per share in FY14.

Sequent Scientific, is India’s largest animal health company. Their key markets are spread across Europe, Turkey and a host of other countries globally. As early as 8th May, – the US based Private Equity firm Carlyle group has agreed to acquire a 74% stake in Sequent Scientific for USD 210 Mn (Rs. 1,587 cr.)

See a pattern here?

Fortune India had called Arun Kumar as Indian pharma’s maverick thinker[1]. As early as , The Ken did a piece on Arun Kumar labelling him as ‘India’s best kept management secret’.

“His ability to seal a new deal sooner than the ink on the previous one has dried, makes him an unusual wealth generation machine[2].” – The Ken was quoted stating this in their introduction.

Coming to SAPS

SAPS was provided to existing shareholders of Strides (1 for every 6) and Sequent (1 for every 25) when the existing businesses were restructured to make SAPS a pure play company on API.

The pharmaceutical business is fairly complex. Broadly, one can split the business offering into formulations and API. Formulations involves preparing new drugs to address specific diseases or illnesses whereas API as the name suggests, manufacture the raw materials or develop specialized molecules that act as an input for formulations.

In India, most of the API production is captively consumed and most big pharma companies have an integrated offering of API and formulations.

Amongst the key players in API production in India – Dr. Reddy’s, Lupin and Aurobindo Pharma are key players. Since these companies are also focussed in manufacturing of bulk drugs, their focus on developing niche molecules that are complex in nature takes a backseat. Complex approvals can become a challenge and non-availability of high volumes makes them keep their resources allocated to existing portfolio.

Jingkang Product Page

SAPS has created a niche position for itself by being a pure play on the API space. Shortages led by shutdown of plants in China or paucity of raw materials gives them the right time to capitalize on the opportunity.

SAPS presently has 5 FDA approved manufacturing facilities & 2 R&D centres in India. It has successfully completed 25 USFDA audits.

Regulatory Compliance and DMF Filings

In their latest investor presentation, they have given a granular level detail of all their manufacturing facilities and a timeline of all the audits that have been conducted by the global regulators. ​

Another interesting aspect about API companies is filing of DMF’s i.e. Drug Master File which is a detailed document submitted to the US FDA containing chemistry, manufacturing and controls of a drug component. API manufacturers with a large number of DMFs are often considered more reliable in terms of quality, regulatory standing, and ability to meet Current Good Manufacturing Process (cGMP) requirements.

As on 31st March, , there are a total of 33,152 DMF’s filed with the FDA[3] by 7,573 pharma companies from across the Globe. This translates to roughly 4 DMF’s per company.

But there’s something interesting about this number. The top 100 companies file close to 92 DMFs on an average, the next 400, 22 and the next 800, 7.

SAPS has 84 DMF’s making it amongst the 98.9th percentile! (A 21x of the global average)

The Indian pharma pack has been clearly dominating the FDA filings. In the top 100, there are close to 30+ Indian companies with around 3,535 DMFs. Dr. Reddy’s is leading this pack (Global Rank 4) with 291 filings. In terms of pure API play, Solara is ahead of a few semi-API plays like Neuland Laboratories, Divis Labs, Laurus Labs and Cadila Healthcare.

Global Presence

As per their Annual Report, SAPS has presence in close to 75+ countries. Split between India and the rest of the world is 46:54 with Mexico, US, Japan and USA being their top 4 markets (collectively 23% of total sales and 43% of global sales).

After the new environmental regulations had kicked in in China, there were multiple stringent requirements put in to both local manufacturing and global sourcing of imports. One of them was the requirement to have a Zero Liquid Discharge (ZLD) on the plants. SAPS is ZLD compliant and has also listed that as a key strength in their Annual Report to dominate the Chinese market.

Global Risks & Opportunities

China is a major supplier of API and critical active salts to the global pharmaceutical supply chain. The current crisis has opened up a big void which the Indian pharma companies are rushing to fill in.

On 3rd March, , the Government of India placed export restrictions on 26 API and formulations to which 200+ firms applied to DGFT seeking licenses to ship restricted API. The export restrictions can lead to cancellation of other orders for pharma companies which cannot be captively used for the domestic market. Thus, having a diverse product mix and long standing relationships with existing customers can play as a key strength here.

While India contributes ~20% to the world generic pharma supply chain, for inputs they are dependent on China for ~67% of chemical components (API imports are ~USD 2.5 Bn from China annually).

Of the export mix for Indian pharma, North America leads the pack (30%) followed by Europe and Africa (~16% each).

On 1st April, , the FDA announced an immediate withdrawal of all drugs containing Ranitidine on some studies that found a contaminant.

Ranitidine forms 7% of the overall revenues for SAPS (as per a release put out on 2nd April, by the company) and is amongst the top 10 API for them. This immediately led to a correction in the stock price but the company did not foresee any significant impact with this ban.

TPG Capital & Other Global Investors

TPG Capital, a US based global Private Equity behemoth with ~USD 103 of Assets Under Management announced an infusion of ~Rs. 200 cr. in SAPS in February. ’19 at Rs. 500/share through warrants. SAPS made a preferential issue of an equal amount to it’s existing promoters at Rs. 400/share. The share price at the time of announcement was in the range of Rs. 370-380 and remained fairly flat for a few months.

As on 31st March, – The Management & Leadership team has a decent ‘skin in the game’. The promoters own 42% of the company and Mr. Jitesh Devendra, the Managing Director owns 1.12%.

SAPS has a set of diverse global and local investors – right from a healthcare focussed Swiss firm, to a US based hedge fund and the makers of Threptin biscuits in India.

Financials & looking ahead

SAPS has been achieving a healthy growth, improving it’s EBITDA margin along with it’s bottom-line. It’s superior product mix and achieving efficiencies in manufacturing is effectively translated in it’s Statement of Profit & Loss.

The first full year of operations was in the year . SAPS was in a healthy runway to achieve a higher revenue but got impacted due to Covid-19 shutdown in Q4 leading to a short dip in Revenues. Despite that, Revenue has shown a CAGR of 159%.

EBITDA has grown at a CAGR of 203% alongside margin expansion from 12 to 20%. Similar growth has been seen in the bottom-line – both in value and margins.

On the Financial position, SAPS has been infusing equity and also paring it’s debt levels. As on FY19, the debt is ~28% of the Liability side. The company was incurring capex for a new capacity in Vizag and can take care of additional demand anticipated.

With the world moving towards getting their priority on Healthcare back and multiple future developments happening in the pharma space, we can see more breakthroughs coming in this space. All this will fuel the requirement of APIs and other complex molecules which SAPS has a clear focus on.

With the backing of Mr. Kumar, well known for his ability to execute deals along with a bouquet of global investors present in the stock, it will surely be interesting to see how SAPS comes out in the future. At a time when globally pharma companies are filing anywhere between 7-12 DMFs, Solara has 84. The company, as per their annual report has claimed to file 140+ DMFs upto . As per their latest investor presentation released along with their full year earnings, the company has maintained strong guidance for FY21 despite the Covid – 19 situation and ban on Ranitidine.

If things go as planned, SAPS could well be a David walking towards being the Goliath.

I saw someone share a link to the article published earlier, that will give you the complete picture.

Thanks for reading.

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