PVC is one polymer that cannot be processed without compounding. Despite standardizing formulation and carrying out mixing, it is still observed that we do not get the repeatability in terms of processing and properties of PVC products. This happens because the quality of ingredients in the compound, including PVC, is variable. Most of the PVC processors rely on suppliers’ test reports.
Organizations try to buy additives at slightly cheaper rates to save money; even if most PVC processors use the same standard formulation, each time there is a change in additive, the formulation needs to be adjusted.
This leads to:
It is important to understand that there is no standard formulation, so the process cannot be standardized and the process becomes operator-dependent. This defines the requirements of the quality management system.
In order to make the process work as per the standard control plan, without major changes by the operator, we need to modify the compound at laboratory level so that the process works within the set tolerance limits of the control plan parameters.
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