It's time to pack and ship your products, and you're unsure which stretch wrap is right for you. Have no fear-- Mr. Shrinkwrap is here! Whether you are packaging products to ship or wrapping equipment for storage, with the proper guidance in this article, you will be able to choose the very best stretch wrap for the job-- ensuring a safe transit for your products, limiting the amount of wrap used/money spent on each pallet or job, and providing maximum safety and efficiency for your company's employees.
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Gauge is a measure of a stretch wrap's thickness. Generally, the higher the gauge, the higher its resistance to breakage. General purpose 80-gauge wrap is the industry standard, and can secure loads up to 2,400 lbs.
Higher gauge wraps tend to be more expensive, but are thicker and do not need to be wrapped around as many times on a job.
Gauge can be converted into mils, microns or other units. Here is a conversion chart:
Gauge
Mil
Micron
Millimeter
Inch
35
0.35
8.9
0.
0.
45
0.45
11.4
0.
0.
50
0.50
12.7
0.
0.
60
0.60
15.2
0.
0.
80
0.80
20.3
0.
0.
100
1.00
25.4
0.
0.001
120
1.20
30.5
0.
0.
150
1.50
38.1
YH Package are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
0.
0.
180
1.80
45.7
0.
0.
200
2.00
50.8
0.
0.002
37 Gauge: A pre-stretch wrap suitable for light, uniform loads of up to 800 lbs
60 Gauge: A light true-gauged film suitable for light to medium loads up to 1,600 pounds.
80 Gauge: A versatile, medium-duty true-gauged film for loads up to 2,400 pounds. This is the most common stretch film thickness.
100 Gauge: A heavier-duty true-gauged film that can hold loads up to 3,000 pounds. Machine stretch wrap in this gauge can be used to wrap pallets of heavy, irregular objects such as steel beams or 55-gallon drums.
150 Gauge: A heavy-duty true-gauged stretch film for extremely heavy loads, loads with many sharp points or corners, and heavy irregular objects that may shift during transit. Typically must be machine-applied to achieve proper tension.
Stretch film is a critical part of a packaging process that has a direct impact on product safety & integrity.
Without the right film for your load, you risk damage to products and injury to employees. But the stretch film gauge you choose also has a surprisingly large impact on profitability and sustainability.
Given the large volume of stretch film required for sufficient load containment, companies are always looking for ways to trim film expenses.
Some might think they have to sacrifice productivity or quality to reduce costs. But there doesn't always have to be a trade-off. It's possible to cut costs, contribute to sustainability, and accelerate throughput.
But only if you assess your packaging operation holistically. By looking at the big picture, you can discover better packaging solutions that support your business goals.
Read on to learn how to 'rite-gauge' your stretch film.
Do more with less. That's the promise of down-gauging.
To down gauge a stretch film means switching to a product that has a slightly thinner thickness, but with similar load containment properties as the wrap currently in use. Thinner films require less material. By reducing materials, you also reduce costs and increase profits.
But what about quality? Doesn't a thinner stretch wrap introduce the risk of shifting loads and other packaging issues?
It can ' if you choose a low-quality, low gauge stretch wrap that doesn't meet the requirements of your load.
We see this all the time. We've worked with customers that have cut corners to save a little bit of money on film only to introduce larger issues with packaging quality.
The key is to find the right low-gauge stretch film.
New innovations in polymers and additives make it possible to achieve superior load containment, clarity, and ease of application at lower gauges than previously possible.
At Crown Packaging, we partner with leading stretch film manufacturers to give our customers access to the latest innovations and the best films available.
There are many stretch film products available and it can be confusing, so consider us a resource to help you explore your options.
The common advice when it comes to stretch film is 'thinner is better.'
The idea is that by reducing the thickness or gauge of the film you can reduce costs. This is true in many situations, but not always.
For example, we met with a customer who is a big manufacturer of consumer goods, during the site visit, we took a look at their stretch wrap process.
The operations manager was bragging about how he has uses the thinnest stretch film. 'I got 39 gauge film,' he said. 'Nobody's in my industry uses thinner film in than me.'
As we're watching the stretch wrapper going up and down, wrapping the product multiple times, he goes on to say, 'I just wish I could speed the process up a little bit.'
'You absolutely can,' I said. 'Why don't you go to an 80 gauge film. Go thicker so you just have to run the film up and down once.'
For this particular customer, going up in size was the right move. By upgrading his film we were able to help increase the quantity of products shipped.
We were also able to help them reduce costs and support their sustainability goals.
Why? Because we were able to provide a better packaging solution while reducing the amount of materials used overall.
Because the concept of upgrading to a thicker, more expensive film is somewhat counter-intuitive when the objective is to reduce costs, we like to do a 'cut and weigh test' to illustrate how this is possible.
We'll cut the film off of a wrapped pallet using their current product, ball it up, and weigh it. Then we'll wrap the skid with the new film we recommend, and do the same thing ' cut the stretch film off the pallet, wad it up, weigh it, and compare it to the original film.
Because the thicker film requires fewer revolutions around the load, it involves less material.
This is an easy way to see the material reduction and understand how upgrading your film can sometimes be the right solution to help reduce costs and your company's carbon footprint.
Take a look at at rite-gauging analysis in action in this video:
Are you interested in learning more about stretch film wholesale? Contact us today to secure an expert consultation!