Choosing the right industrial burners can significantly affect your facility’s safety and efficiency. At Charles A. Hones, Inc., we can help you choose the right burner for your specific industrial use. Here are some factors to consider to help you select an industrial burner:
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Identify the specific purpose for which you need industrial burners. The requirements for burners used in heating applications may differ per application. Burners used in processes like metal melting or glass production can vary in heat requirements, fuel type, and other aspects from burners used in food production and processing.
Calculate the heat requirements of your industrial process. This involves determining the amount of heat energy in BTUs or kWs your burner must create to achieve the desired temperature for production output. Understanding your heat requirements helps you select burners with the correct capacity. If you are new to your industry, complete in-depth research on its heat requirements. Contact our team members for help verifying the heat production of each of our industrial burners.
Determine the type of fuel you intend to use in your production process. Common industrial burner fuels include natural gas, propane, diesel, heavy oil, and biofuels. Your choice of burner fuel may depend on availability, cost, and environmental considerations. Consider purchasing fuel wholesale to stock up and reduce the likelihood of running out during your manufacturing processes.
Look for burners that offer high combustion efficiency. Efficient burners can help reduce fuel consumption, operating costs, and emissions. We can provide combustion efficiency data for our burners to help you make the right selection for your industrial applications.
Be aware of local and national emissions regulations that may apply to your industrial processes. Make sure that your burners meet or exceed these standards. This can help you avoid potential compliance issues and penalties in the future. Operating in compliance with these standards can also help your burners remain in good working condition.
Select a burner with the appropriate size and capacity to meet your heat requirements. Oversized burners can lead to inefficiencies and increased operating costs. Undersized burners may not provide sufficient heat, adding time to production processes. Determining the type of burner generally used in your industry can help you find the correct burner size and capacity.
Modern industrial burners often come with advanced control systems and automation features. Consider burners with controls that allow for precise temperature regulation. Look for burners that have fuel-air ratio adjustments and remote monitoring. Burner control and automation can help improve your industrial processes’ efficiency and safety.
Evaluate the ease of maintenance and availability of spare parts for your chosen burners. Easy-to-maintain burners can reduce downtime and maintenance costs over time. We can provide information on maintenance and other support for your industrial burner at Charles A. Hones, Inc.
You can determine the future costs of your burner by balancing the initial purchase cost with the long-term operating costs. Be sure to include fuel consumption and maintenance expenses in this calculation. Consider the return on investment over the life of the equipment to determine the burner’s value. Our team members can help you find a burner best suited to your budget and needs.
Depending on the application, there are various types and sizes of industrial burners. At Charles A. Hones, Inc., we offer the following types of burners:
If you’re not already familiar with industrial process equipment, industrial burners might seem otherworldly. You might picture a steam-filled boiler room from an old Hollywood film. Boilers and burners are often used interchangeably in conversation, but there are critical differences between the two pieces of industrial equipment. Let’s take a closer look at industrial burners’ functions and applications so you’re better prepared when you need to upgrade your burner system.
From the exterior, burners might just look like a hunk of metal to an untrained eye. However, inside the burner, there is an array of processes taking place. The device is used to mix oxygen with fuel to achieve controlled combustion. Fuel is injected into the system using a burner tip, which is essential to the heating process. The burner produces a specific flame and heat-release pattern that can be controlled within the combustion chamber, making it ideal for heating, melting, manufacturing, and steam production, among other things.
Industrial burners allow different types of facilities to control an open flame for a wide range of applications. Burners are most commonly used in industrial settings for heating purposes, as a means to generate steam or supply thermal energy, or applied in manufacturing processes. Additionally, they are used for other applications, such as:
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There are a variety of uses for industrial burners in an industrial setting. There is also a wide range of burner types, with some working better for specific processes over others.
Most people are familiar with typical cold air burners, which are found most often on residential properties. However, there is a multitude of burner types; the ones most commonly used in residential and commercial applications are:
There are other factors of burners that vary from application to application. For example, varying velocity flames produce unique results. High-velocity burners have shorter, more intense flames, while lower velocity burners produce “lazy,” lame flames. For melting applications, medium velocity flames are preferred to drive heat to metal while still producing a uniform flame.
Each type of burner can be utilized in various applications and provides numerous benefits. However, some types are more beneficial for certain processes than others.
Like any other industrial equipment piece, there are benefits and drawbacks to using burners in your facility. One main reason that their use is so widespread across industries is the power of their performance. Industrial burners allow for the rapid production of heat and energy compared to other heating solutions.
Industrial burners are fantastic for a broad range of applications because they allow for overarching control of heat levels and production. The type and level of combustion produced by the burner are also able to be controlled. This way, they can be used across a variety of applications within your facility.
Another great thing about industrial burners is that they require very little maintenance over time. The sole drawback of the system is that when care is necessary, it can be extremely costly. Facilities should factor in potential unforeseen problems so that the repairs don’t take a big chunk of the budget or the facility’s production time.
Although they may look just as clunky and complicated as their counterparts from earlier decades, recent technological advances have significantly enhanced industrial burners’ functionality. There are different technologies available for each type of burner as well. A good, cost-effective industrial burner system should:
When your industrial burner technology is up to industry standards, your efficiency and production levels rise. Your industrial process equipment provider should easily equip you with the right burner for your facility’s needs.
There is a wide range of reasons to upgrade your current industrial burner equipment. One of the most critical considerations is productivity levels. It’s often cited that increased heat levels allow for maximized production, mainly when your facility’s processes include melting different metals. By installing efficient, industry-leading process equipment in your facility, you can quickly increase productivity levels and significantly reduce your bottom line.
When it comes down to it, your burner is an essential part of your facility’s operations. If it’s no longer operating up to par, it is probably time to consider replacing your existing burner equipment.
During the selection process, you have to ask yourself: what am I trying to achieve using my new industrial burner? Are you aiming to increase production, reduce fuel consumption and emissions, improve the machinery’s reliability, or mitigate maintenance costs? There are several ways to apply the benefits of an industrial burner to your facility’s processes.
Once you know your industrial burner’s application within your facility, you can select the right industrial burner to improve your processes significantly. When choosing your next industrial burner, consider the following components:
It’s also incredibly important to understand the key differences between various burner types. One type might work better for your needs than others. For example, an oxy-fuel firing burner has high efficiency and low emissions but is incredibly costly to operate due to the cost of supplying oxygen. Working with a professional process equipment manufacturer or provider can help you understand which burner type is best for your facility.
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